Tech In Plain Sight: Super Glue

December 11, 2023 by Richard Baguley 68 Comments

Many inventions happen not by design but through failure. They don’t happen through the failure directly, but because someone was paying attention and remembered the how and why of the failure, and learns from this. One of these inventions is Super Glue, the adhesive that every tinkerer and engineer has to hand to stick pretty much anything to anything, quickly. Although it was a complete failure for the original uses it was developed for, a chemist with good memory and an eye for a helpful product created it in a process he described as “one day of synchronicity and ten years of hard work.”

Super Glue was initially invented in 1942, when the chemist Harry Coover was working on a team trying to develop a clear plastic gun sight that would be cheaper than the metal ones already in use. The team cast a wide net, trying a range of new materials. Coover was testing a class of chemicals called cyanoacrylates. They had some promise, but they had one problem: they stuck to pretty much everything. Every time that Coover tried to use the material to cast a gun sight, it stuck to the container and was really hard to remove.

When the samples he tried came into contact with water, even water vapor in the air, they immediately formed an incredibly resilient bond with most materials. That made them lousy manufacturing materials, so he put the cyanoacrylates aside when the contract was canceled. His employer B. F. Goodrich, patented the process of making cyanoacrylates in 1947, but didn’t note any particular uses for the materials: they were simply a curiosity.

It wasn’t until 1951 when Coover, now at Eastman Kodak, remembered the sticky properties of cyanoacrylates. He and his colleague Fred Joyner were working on making heat-resistant canopies for the new generation of jet fighters, and they considered using these sticky chemicals as adhesives in the manufacturing process. According to Coover, he told Joyner about the materials and asked him to measure the refractive index to see if they might be suitable for use. He warned him to be careful, as the material would probably stick in the refractometer and damage it. Joyner tested the material and found it wasn’t suitable for a canopy but then went around the lab using it to stick things together. The two realized it could make an excellent adhesive for home and engineering use. Continue reading “Tech In Plain Sight: Super Glue” →

The Latest John Deere Repair Lawsuit Now Has The Go-Ahead

December 8, 2023 by Jenny List 50 Comments

Long time readers will have followed the twists and turns of the John Deere repair saga, in which the agricultural machinery manufacturer has used DRM to restrict the repair of its tractors. It may be hot stuff on the prairies, but it matters to everyone because it’s a key right-to-repair battleground. Now the company’s attempt to throw out the latest class-action lawsuit, this time in Illinois. has failed, paving the way for a meaningful challenge.

This lawsuit is special because has the aim of determining whether or not Deere conspired to drive up the cost of repair and edge out independent mechanics. It comes against a backdrop in which their promised access to repair software which we reported on back in January has failed to materialize, and this is likely to figure as an act of bad faith.

A failing of corporate culture is that the organisation can in its own eyes, never be wrong. In Deere’s case they have accrued plenty of bad publicity in the years they’ve pursued this ill-advised business model, and in case that weren’t enough they’ve alienated their core customers out on the farms to the extent that a second-hand Deere from before the DRM era has more value than its newer counterparts. Deere genuinely do make very good tractors, so for farmers loyal for generations to turn their backs on them is a very significant story indeed. One has to ask, how much bad publicity and how many lawsuits do they have to have before someone at head office in Moline figures out that DRM in tractors (or anything else for that matter) isn’t the great idea they once thought it was? Maybe this one will finally herald the moment when that happens.

Header image: Nheyob / CC BY-SA 4.0

Resurrecting A Bricked Wii U With A Raspberry Pi Pico

November 29, 2023 by Lewin Day 7 Comments

There are reports that some Nintendo Wii U systems out in the wild are falling victim to mysterious failures. As is so often the case, certain error codes have been found in common across failed units out in the community, and [Voultar] decided to investigate to see if he could fix this problem with a little hacking.

[Voultar] wasn’t able to source a Wii U with the much-discussed NAND failure mode, but he was able to source a number of supposedly bricked Wii U systems displaying the error codes 160-0101 and 160-0103. The hack is achieved with an exploit in the Wii U’s USB Host Stack descriptor parsing module, developed by [GaryOderNichts]. It allows the injection of a payload that lets one run unsigned code on the Wii U, achieved via a Raspberry Pi Pico. The Pico is ultimately used to boot off an SD card running a recovery program for the Wii U. By resetting the Wii U’s “coldboot title ID”, it solves the error and gets the console booting properly, as per normal.

[Voultar] was able to fix five consoles displaying the common error messages, which we’d call a win. It’s not going to be a fix for every failed Wii U out there, but if you’ve got the dreaded 160-0101 or -0103 errors, it might be worth a shot.

Continue reading “Resurrecting A Bricked Wii U With A Raspberry Pi Pico” →

LiPo Replacement Keeps Portable Scanner In The Action

November 21, 2023 by Dan Maloney 8 Comments

If there’s anything people hate more than being locked into a printer manufacturer’s replacement cartridges, it’s proprietary batteries. Cordless power tools are the obvious example in this space, but there are other devices that insist on crappy battery packs that are expensive to replace when they eventually die.

One such device is the Uniden Bearcat BC296D portable scanner that [Robert Guildig] found for a song at a thrift store, which he recently gave a custom LiPo battery upgrade. It came equipped with a nickel-cadmium battery pack, which even under the best of circumstances has a very limited battery life. Using regular AA batteries wasn’t an option, but luckily the space vacated by the OEM battery pack left a lot of room for mods. Those include a small module with BMS functions and a DC-DC converter, a 2,400 mAh 4.2 V LiPo pillow pack, and a new barrel connector for charging. With the BMS set for six volts and connected right to the old battery pack socket, the scanner can now run for seven hours on a one-hour charge. As a bonus, the LiPo pack should last a few times longer than the NiCd packs, and be pretty cheap to replace when it finally goes too. There’s a video after the hop with all the details.

If you’re looking at a similar battery replacement project, you might want to check out [Arya]’s guide to everything you need to know about lithium-ion circuitry.

Continue reading “LiPo Replacement Keeps Portable Scanner In The Action” →

A Classic Shortwave Radio Restored

November 12, 2023 by Al Williams 20 Comments

Before the Internet, if you wanted to hear news from around the world, you probably bought a shortwave receiver. In the golden age of world band radio, there was a great deal of high-quality programming on the shortwave bands and a large variety of consumer radios with shortwave bands. For example, the Sony CRF-160 that [M Caldeira] is restoring dates from the late 1960s or early 1970s and would have been a cool radio in its day. It retailed for about $250 in 1972, which sounds reasonable, but — don’t forget — in 1972 that would have been a 10% downpayment on a new car or enough to buy a Big Mac every day for a year with change left over.

As you can see in the video below, the radio seemed to work well right out of the gate, but the radio needed some rust removal and other sprucing up. However, it is an excellent teardown, with some tips about general restoration.

Continue reading “A Classic Shortwave Radio Restored” →

Leaky SMD Electrolytics? Try These Brute Force Removal Methods

November 12, 2023 by Dan Maloney 25 Comments

When you say “recapping” it conjures up an image of a dusty old chassis with point-to-point wiring with a bunch of dried-out old capacitors or dodgy-looking electrolytics that need replacement. But time marches on, and we’re now at the point where recapping just might mean removing SMD electrolytics from a densely packed PCB. What do you do then?

[This Does Not Compute]’s answer to that question is to try a bunch of different techniques and see what works best, and the results may surprise you. Removal of SMD electrolytic caps can be challenging; the big aluminum can sucks a lot of heat away, the leads are usually pretty far apart and partially obscured by the plastic base, and they’re usually stuffed in with a lot of other components, most of which you don’t want to bother. [TDNC] previously used a hot-air rework station and liberally applied Kapton tape and aluminum foil to direct the heat, but that’s tedious and time-consuming. Plus, electrolytics sometimes swell up when heated, expelling their corrosive contents on the PCB in the process.

As brutish as it sounds, the solution might just be as simple as ripping caps off with pliers. This seems extreme, and with agree that the risk of tearing off the pads is pretty high. But then again, both methods seemed to work pretty well, and on multiple boards too. There’s a catch, though — the pliers method works best on caps that have already leaked enough of their electrolyte to weaken the solder joints. Twisting healthier caps off a PCB is likely to end in misery. That’s where brutal method number two comes in: hacking the can off the base with a pair of flush cutters. Once the bulk of the cap is gone, getting the leads off the pad is a simple desoldering job; just don’t forget to clean any released schmoo off the board — and your cutters!

To be fair, [This Does Not Compute] never seems to have really warmed up to destructive removal, so he invested in a pair of hot tweezers for the job, which works really well. But perhaps you’re not sure that you should just reflexively replace old electrolytics on sight. If so, you’re in pretty good company.

Continue reading “Leaky SMD Electrolytics? Try These Brute Force Removal Methods” →

Creating A New Metal Rohde & Schwarz EB200 Miniport Receiver Dial Knob

October 30, 2023 by Maya Posch 6 Comments

Recently [Roberto Barrios] got his hands on a Rohde & Schwarz EB200 monitoring and surveillance receiver that, despite its late 90s vintage, was in mint condition. Aside from damage to the main dial, that is, which was very much broken. With no off-the-shelf replacement available in 2023, the obvious answer was to get a close-enough dial knob with the rough proportions and use a lathe to machine it into shape. Initially, [Roberto] had used some filler material to replace the front of the original knob that was missing, but this was a decidedly inferior tactile experience with questionable long-term reliability.

Dimensions of the Rhode & Schwarz EB200 dial knob. (Credit: Roberto Barrios)

The challenge in replacing the original knob with a proper replacement was in how the dial knob is mounted on the receiver, as an internally threaded shell that goes on the internal dial encoder assembly. With a lathe at his behest, taking an off-the-shelf dial knob that accepts a 6 mm shaft and turning it into a compatible knob was a straightforward affair. Removing the excess material and creating the internal 1 mm pitch thread allowed the newly made knob to fit on the receiver like an OEM part. The only niggle was having to remove 1.8 mm off the face of the brass body to get the knob to sit close to the front panel.

Unlike the old patched-up knob, this new one is fully out of metal and has the absolutely essential feature of the recessed area for easy fine-tuning. Although perhaps not the most exciting fix for old gear, it’s decidedly essential to keep it functional.