Repair Hacks

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An exploded view of an AirPods Pro case. The outer case consists of two long, capsule-shaped sections that enclose several smaller parts including the wireless charging cable, contacts for charging the AirPods themselves, and the top rounded protective piece for the buds that nestles into the top capsule. This version includes screws to fasten everything together instead of adhesives.

Fixing Some More Of Apple’s Design Mistakes

August 2, 2023 by 26 Comments

Love them or hate them, there’s no denying that Apple has strayed from the Woz’s original open platform ideal for the Apple II. [Ken Pillonel] is back for another round of fixing Apple’s repairability mistakes with a full complement of 3D printable replacement parts for the AirPods Pro case.

While modeling all of the parts would be handy enough for repairing a device with a 0/10 iFixit score, [Pillonel] modified the parts to go together with screws instead of adhesive so any future repairs don’t require cracking the plastic egg. He says, “By showcasing the potential for repairability, I hope to inspire both consumers and multi-billion dollar companies, like Apple, to embrace sustainable practices in their products.”

[Pillonel]’s repairability exploits may seem familiar to readers from his previous work on adding USB-C to the iPhone and the AirPods Pro case. If you just need to retrieve a lost AirPod, you might try an electromagnet, or you can make a Bluetooth receiver from a pair of knock-off buds.

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All American Five Lives Again

August 1, 2023 by 18 Comments

If you haven’t heard of an “all-American five,” then you probably don’t dig through bins for old radios. The AA5 is a common design for old AM radios that use five tubes: a rectifier, an oscillator/mixer, an IF amplifier, a detector, and a single tube for driving the speaker. [Mikrowave1] took an old specimen of such a radio from the mid-1950s and wanted to restore it. You can see how it went in the video below.

One feature of the design is that the set had a “hot chassis,” which means you really want to use an isolation transformer before you work on it. We were taught to touch a chassis with the back of our hand first because of radios like this. If it is “hot,” the muscle contraction would throw your arm away from the radio instead of forcing you to grip it uncontrollably.

The GE radio had many quality design touches you don’t always see in a radio like this. The mix of brands indicates that the radio has had tubes replaced in the past. It also had a clearly replaced electrolytic capacitor. Surprisingly, all the tubes were good, although the power output tube was marginal. However, a light bulb was bad and required a little surgery to allow for a slightly different replacement.

Some capacitors were neatly replaced, also. A lot of cleaning and testing later — along with a dropped tool — the radio was ready to play again. Fixing radios from this era is a great hobby. You can get to everything and you don’t really need anything fancy, although a tube tester is helpful. The classic method of troubleshooting is to either find audio on the volume control or not and then work your way backward or forward using a signal tracer or — since they are so readily available now — a scope. Alternatively, you could inject a signal at the volume control and work your way through the circuit until you can or can’t hear the injected signal.

Not the first tube radio we’ve watched being restored, of course. Need a tube tester?

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Examining Test Gear From Behind The Iron Curtain

August 1, 2023 by 8 Comments

Back in 1978, an oscilloscope was an exotic piece of gear for most homebrewers. We expect they were even more rare in private hands behind the iron curtain, and [Thomas Scherrer] shows us a Soviet X1-7B combination oscilloscope and spectrum analyzer (he thinks, at least, it is a spectrum analyzer) that he got working.

The Soviet scope is clearly different with its Cyrillic front panel. Luckily, Google Translate was up to the task of decoding a picture of the device. However, the differences aren’t just cosmetic. The scope also has a very interesting rotating bezel around the round CRT. You can see a video of the 8.2 kg scope below.

A quick look inside looks pretty conventional for a scope of that era that used all transistors in the circuitry. The rotating bezel, though, also controls something that looks like a big mechanical switch and cavity or, perhaps, a big mechanical variable component of some kind.

Satisfied that the insides were in reasonable shape, [Thomas] was ready to try turning it on. We want to say it went well, but… there was censored audio, along with a loud noise, right after it was plugged in. Troubleshooting centered on what was producing a burned smell, but a quick examination didn’t turn up anything obvious, despite being localized to the power circuitry. The fuse didn’t blow, oddly, and — even more puzzling — the unit was off when plugged in!

It turns out the input power filter leaked to the chassis. Since he had a ground on the chassis, that explained the failure, and while it was annoying, it was better than getting a shock with a hot chassis. The second plug in went better.

It finally did work, at least somewhat, although he never explored some of the odd features the scope appears to have. We love the old boat anchor scopes but don’t see many Soviet instruments, at least not those of us on this side of the Atlantic.

We do see a few Soviet-era computers now and again. As for the fuse not blowing, it was shorted before the fuse, but apparently, fuses don’t always blow when you expect them to, anyway.

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Restoring The Cheapest TRS-80 At The Swap Meet

July 24, 2023 by 20 Comments

We don’t know if you’ve looked into it recently, but the prices for vintage computers are through the roof right now. These classic machines are going through something of a renaissance at the moment, with even relatively commonplace computers commanding several hundred dollars if they’re in good condition. For those looking to start a collection without breaking the bank, you may need to accept some specimens that have seen better days.

That’s the situation [Vlado Vince] recently found himself in — he wanted to get his hands on a TRS-80 Model I, but wasn’t willing to spend eBay prices. So he waited until the Vintage Computer Federation’s swap meet in June and was able to snag a “fully functional” example for $95. Unfortunately the seller must have been using some form of that phrase which we were previously unaware of, as it took a considerable amount of work to get it back online.

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Tearing Down And Improving A Professional Power Supply

July 11, 2023 by 11 Comments

[OZ2CPU] has an HP power supply that is about 30 years old. It looks brand new, though, and has three outputs and includes tracking for the adjustable positive and negative supply. After a quick demo of the unit’s features, he tears it all down so we can see inside. You can catch the video below.

Some similar supplies offer a 10-turn adjustment knob, but this one doesn’t. Inside is a beefy transformer and quite a few through-hole components. There was room to change the main adjusted pot to a 10-turn unit, so he made the mod.

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Kim-1: Memory Problem Resolved

July 10, 2023 by 20 Comments

At the very start of the personal computer revolution, there were relatively inexpensive boards with little more than a CPU, some memory, a display, and switches or a keypad. Some of these had expansion ports meant to allow you to build up, and some were just “trainers” to learn about computers. While you could argue that the Altair fell into this category, it had a case and a proper bus. The computers we are thinking about were usually just on a single board and — with luck — had an edge connector for expansion. Perhaps the most famous of these was the KIM-1 and [Old VCR] shows us how he brought one back to life.

These were highly popular mainly because of the low price of $245 back in 1976. For that price you got a calculator-style keyboard and LED display, 1K of RAM, and 2K of ROM. [Old VCR] has several and noticed that one was developing memory problems.

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