A Cable Modem, The Way All Network Gear Should Be Mounted

Home routers and cable modems are now extremely powerful devices, but they all suffer from the attention of their manufacturers’ design and marketing departments. Instead of neatly packaging them in functional cases, they impose aesthetics and corporate identity on them, usually resulting in a curvy plastic case that’s difficult to integrate with other network infrastructure. [The Eccentric Workshop] did something about this with their new Arris modem, by creating a new 19″ rack mount for it.

Unusually for such a device, the plastic case was easy to dismantle. There’s a PCB inside, and a light guide for its LEDs. A new lower-half case and light guide were designed and 3D printed, and the whole was then mounted in a 1U rack case. The special part of this hack perhaps lies in the front panel, a very professionally cut and laser etched affair complete with an Arris logo as though it were meant to be this way.

We also like having our infrastructure and other things in a rack here at Hackaday, and fondly remember the days when some surprisingly affordable boxes came with metal wings for rack mounting. It’s always possible to use a rack tray, but something like this is so much more attractive.

Closeup of a rackmounted custom HiFi setup

Rackmount All The Things, Hi-Fi Edition

For those who love systems and structure, owning a 19-inch rack with just one slot filled is just not it. But what if the rest of your gear isn’t 19-inch? Well, then you go out and make it so, just like [Cal Bryant] did recently.

The goal was to consolidate multiple devices — DAC, input selector, streamer, and power routing — into a single 2U rackmount unit. His first attempts involved drilling 1U panels to attach gear with removable faceplates. That worked, but not all devices played nice. So his next step became a fully custom enclosure with CAD-modeled brackets and front panels.

OpenSCAD turned out to be a lifesaver, letting [Cal] design modular mounting solutions. Exporting proper circles for CNC turret punching however appeared to be a nightmare. It was FreeCAD to the rescue for post-processing. After some sanding and auto-shop painting, the final faceplate looked factory-made.

Custom switch boxes for power and audio routing keep things tidy, housing everything from USB to XLR inputs. A 4-pole switch even allows seamless swapping between his DAC and DJ controller, while UV-printed graphics bring the finishing touch to this project. For those looking to clean up their Hi-Fi setup (or just love modding for the sake of it), there’s a lot to learn from this build.

If buying a rack is not within your budget, you could start with well-known IKEA LACK furniture.