3D Printed Lenses Open Up Possibilities

Now this is some seriously cool stuff. The folks over at FormLabs decided to try a little experiment to test the optical clarity of their clear resin. It’s pretty damn clear.

Using their own slicing software, PreForm, [Craig Broady] printed the lens piece in an orientation that would maximize resin flow around the lens to help prevent defects, keeping it as smooth as possible. While the printed part looks quite clear, all lenses require some form of polishing to become optically clear. It was printed with a 50 micron resolution, and [Craig] used a power drill to sand the lens down from 220 grit to 2000 grit sand paper.

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Break Your Frames? Print Some New Ones!

3D Printed Glasses

When [Aaron Porterfield] accidentally broke his glasses frame, he saw it as an opportunity, rather than an unfortunate event. He decided he was going to design and print new ones to fit his prescription lenses!

The trickiest part of taking on a project like this is designing the glasses around the pre-existing lenses, because typically, lenses are cut to fit the frame — not vice versa. This is why we’re particularly impressed with the project. [Aaron] was able to 3D scan the lenses using his camera phone and Autodesk’s 123D Catch software (free) to create the lens model! Once he had the lens outline, he scaled it properly by measuring its maximum dimensions with calipers.

Now this is where it gets a bit tricky – designing the frames. [Aaron] is using Rhino to do the design work, and he’s actually laid out the steps quite nicely for anyone who wants to attempt something like this. He describes in detail matching the curvature of the lenses, designing the frame around it, and of course actually fitting the lenses in place.

There is a small caveat to this entire project — The frames were printed on a nice Stratasys polyjet 3D printer — due to the geometry, it might be a bit tricky (or impossible) to print on a traditional hobby FDM machine. Regardless — making your own glasses is some serious geek cred. Nice work [Aaron]!