3D printer nozzle

3 Articles

Gas Burner Reuses Printer Nozzle For Metalwork

June 18, 2025 by 8 Comments

Even if you don’t cast or forge metal yourself, you’re probably aware that you need to get the material very, very hot to make that happen. While some smiths might still stoke coal fires, that’s a minority taste these days; most, like [mikeandmertle] use gas burners to generate the heat. Tired of expensive burners or finicky DIY options [mikeandmertle] built their own Better Burner out of easily-available parts. 

Everything you need to make this burner comes from the hardware store: threaded iron pipes of various sizes, hoses and adapters– except for one key piece: a 3D printer nozzle. The nozzle is used here as the all-important gas jet that introduces flammable gas into the burner’s mixing chamber. A demo video below shows it running with a 0.3mm nozzle, which looks like it is putting out some serious heat, but [mikeandmertle] found that could go out if the breather was opened too wide (allowing too much air in the mixture). Eventually he settled on a 0.4mm nozzle, at least for the LPG that is common down under. If one was to try this with propane, their mileage would differ.

That’s the great thing about using printer nozzles, though: with a tapped M6 hole on the cap of the gas pipe serving as intake, one can quickly and easily swap jets without worrying about re-boring. Printer nozzles are machined to reasonable accuracy and you can get a variety pack with all available sizes (including ones so small you’re probably better off using resin) very cheaply.

These sorts of use-what-you-have-on-hand hacks seem to be [mikeandmertle]’s specialty– we’ve seen their PVC thumb nut and their very simple mostly-wooden wood lathe here before. 

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Toolchanging Printers Get A Nozzle Hanky Like No Other

May 18, 2021 by 7 Comments

When it comes to toolchanging 3D printers, idle nozzles tend to drool. Cleaning out that nozzle goo, though, is critical before switching them into use. And since switching nozzles can happen hundreds of times per print, having a rock-solid cleaning solution is key to making crisp clean parts. [Kevin Mardirossian] wasn’t too thrilled with the existing solutions for cleaning, so he developed the Pebble Wiper, a production worthy nozzle wicking widget that’s wicked away nozzles thousands of times flawlessly.

With a little inspiration from [BigBrain3D’s] retractable purge mechanism, [Kevin] is first purging tools onto a brass brad. Rather than have filament extrude into free space, it collects into a small bloblike “pebble” that cools quickly into a controlled shape. From here, after one quick flick with a servo arm and a small wipe with a silicone basting brush, the nozzle is ready to use. The setup might sound simple, but it’s the result of thousands and thousands of tests with the goal of letting no residual ooze attach itself to the actual part being printed. And that’s after [Kevin] put the time into scratch-building his own toolchanging 3D printer to test it on first. Finally, he’s kindly made the files available online on Github for other hackers’ tinkering and mischief.

So how well does it work? Judging by the results he’s shared, we think spectacularly. Since adopting it, he’s dropped any sacrificial printing artefacts on the bed entirely and been able to consistently pull off stunning multimaterial prints flawlessly with no signs of residual nozzle drool. While toolchanging systems have been great platforms for hacking and exploration, [Kevin’s] Pebble Wiper takes these machines one step closer at hitting “production-level” of reliability that minimizes waste. And who knows? Maybe all those pebbles can be sized to be ground up, remade into filament, and respooled back into usable filament?

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Hackaday Links: January 8, 2017

January 8, 2017 by 19 Comments

What do you get when mindless automatons with no capacity for reason or logic converse? While you discuss that in the comments, here are two chatbots on Twitch. The highlights? A few hours ago they were doing the cutesy couple, “‘I love you more!’, ‘No, I love you more!'” thing. This was ended by, “Error, cannot connect to server.” Even robot love is not eternal.

3D printer nozzles wear out. Put a few hundred hours on a brass nozzle, and you’re not going to get the same print quality as when you started. This has led to stainless and silly-con carbide nozzles. Now there’s a ruby nozzle. It’s designed by [Anders Olsson], the same guy who’s using an Ultimaker to print neutron shielding. This guy is a nuclear engineer, and he knows his stuff. This is a nozzle designed to not grind contaminants into extruded plastic, and it looks cool, too.

This is the eighth day of the year, but the guild of independent badge makers of DEF CON are already hard at work. AND!XOR is working on the DC25 badge, that promises to be bigger, badder, and more Bender. I’m loving the Hunter S. Bender theme.

Anyone can design a PCB, but how do you panelize multiple PCBs? There’s a lot to consider – routing, mouse bites, and traces for programming the board while still panelized. This is the best solution we’ve seen. It’s a GUI that allows you to organize Gerbers on a panel, rotate them, add routes and cutouts, and generally do everything a board house does. It’s all Open Source and everything is available on GitHub.

[ducksauz] found a very old ‘computer trainer’ on eBay. It’s a DEC H-500, built to explain the basics of digital electronics and semiconductors to a room full of engineering students. It is an exceptionally beautiful piece of equipment with lovely hand-drawn traces and ‘surface mounted’ 7400 chips mounted on the back side.