80/20

2 Articles

That’s A Lot Of Building Systems

March 8, 2024 by 9 Comments

The only thing makers like more than building things is making systems to build things. [Eric Hunting] has compiled a list of these modular building systems.

You’ve certainly heard of LEGO, grid beam, and 80/20, but what about Troxes or Clickaloo? The 70 page document has a helpful index at the beginning arranged in families of similar systems followed by information about each and some helpful links.

As the well-known XKCD comic likes to point out, the issue with standards is that they tend to proliferate instead of getting adopted, so this might be a good list to check before you start to implement your brilliant spin on modular construction. It’s possible the right system is already waiting for you.

The list certainly isn’t exhaustive, but it’s a good place to start. If you do have the modular building system that will solve all the world’s problems though, by all means, send it to the tipsline!

Under Pressure: How Aluminum Extrusions Are Made

August 13, 2020 by 50 Comments

At any given time I’m likely to have multiple projects in-flight, by which of course I mean in various stages of neglect. My current big project is one where I finally feel like I have a chance to use some materials with real hacker street cred, like T-slot extruded aluminum profiles. We’ve all seen the stuff, the “Industrial Erector Set” as 80/20 likes to call their version of it. And we’ve all seen the cool projects made with it, from CNC machines to trade show displays, and in these pandemic times, even occasionally as sneeze guards in retail shops.

Aluminum T-slot profiles are wonderful to work with — strong, lightweight, easily connected with a wide range of fasteners, and infinitely configurable and reconfigurable as needs change. It’s not cheap by any means, but when you factor in the fabrication time saved, it may well be a net benefit to spec the stuff for a project. Still, with the projected hit to my wallet, I’ve been looking for more affordable alternatives.

My exploration led me into the bewilderingly rich world of aluminum extrusions. Even excluding mundane items like beer and soda cans, you’re probably surrounded by extruded aluminum products right now. Everything from computer heatsinks to window frames to the parts that make up screen doors are made from extruded aluminum. So how exactly is this ubiquitous stuff made?

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