That’s A Lot Of Building Systems

The only thing makers like more than building things is making systems to build things. [Eric Hunting] has compiled a list of these modular building systems.

You’ve certainly heard of LEGO, grid beam, and 80/20, but what about Troxes or Clickaloo? The 70 page document has a helpful index at the beginning arranged in families of similar systems followed by information about each and some helpful links.

As the well-known XKCD comic likes to point out, the issue with standards is that they tend to proliferate instead of getting adopted, so this might be a good list to check before you start to implement your brilliant spin on modular construction. It’s possible the right system is already waiting for you.

The list certainly isn’t exhaustive, but it’s a good place to start. If you do have the modular building system that will solve all the world’s problems though, by all means, send it to the tipsline!

Open-Source Solar Modules

As the price of solar panels continues to fall, more and more places find it economical to build solar farms that might not have been able to at higher prices. High latitude locations, places with more clouds than sun, and other challenging build sites all are seeing increased green energy development. The modules being used have one main downside, though, which is that they’re essentially a black box encased in resin and plastic, so if one of the small cells fails a large percentage of the panel may be rendered useless with no way to repair it. A solar development kit like this one from a group called Biosphere Solar is looking to create repairable, DIY modules that are completely open source, to help solve this issue.

The modular solar panel is made from a 3D printed holster which can hold a number of individual solar cells. With the cells placed in the layout and soldered together, they are then sandwiched between a few layers of a clear material like acrylic or glass with a seal around the exterior to prevent water intrusion. Since the project is open-source any number of materials can be used for the solar cell casing, and with the STL file available it’s not strictly necessary to 3D print the case as other manufacturing methods could be used. The only thing left is to hook up a DC/DC converter if you need one, and perhaps also a number of bypass and/or blocking diodes depending on your panel’s electrical layout.

The project is still in active development, and some more information can be found at the project’s website. While the “recyclability” of large-scale solar farms is indeed a problem, it’s arguably one which has been overblown by various interests who are trying to cast doubt on green energy. A small build like this won’t solve either problem anytime soon, so the real utility here would be for home users with small off-grid needs who want an open-source, repairable panel. It’s a great method to make sure solar technology is accessible and repairable for anyone that wants it, and in a way this approach to building hardware reminds us a lot of the Framework laptops.

Weather Station With Distributed Sensors

Building a weather station is a fairly common project that plenty of us have taken on, and for good reason. They can be built around virtually any microcontroller or full-scale computer, can have as many or few sensors as needed, and range from simple, straightforward projects to more complex systems capable of doing things like sending data off to weather services like Weather Underground. This weather station features a few innovations we don’t often see, though, with a modular and wireless design that makes it versatile and easy to scale up or down as needed.

Each of the modules in this build use the ESP32 platform, which simplifies design and also takes care of the wireless capability needed. The base station gets a few extra sensors including those for carbon dioxide, volatile organic compounds, and nitrogen oxides. It also includes a screen which can be used to display a wide variety of data gathered locally but also includes forecast information fetched from the free OpenWeatherMap API. For the sensor modules, BME280 sensors are used for temperature, pressure, and humidity and each module includes its own solar panel and battery with the ESP32 chips set to operate using as little energy as possible.

One of the things that helps easily integrate all of the sensor modules is the use of ESP-NOW, which we have seen a few times before. It essentially eliminates the need for a router and allows ESP modules to connect directly with one another. The build also goes into detail about most of the aspects of this project including the programming of the GUI that the ESP32 base station displays on its screen, so for anyone looking to start their own weather station project this should be an excellent guide. Make sure to check out this one as well if you want to send all of your weather data to Weather Underground.

Modular Keyboard And Custom Game Controller

Most video games, whether on console or PC, have standardized around either a keyboard and mouse or an analog controller of some sort, with very little differences between various offerings from the likes of Sony, Microsoft, Nintendo, or even Valve. This will get most of us through almost all video games, but for those looking to take their gameplay up a notch or who are playing much more complex games, certain specialized controllers are available, but they might not meet everyone’s specific needs. Thanks to this custom, modular keyboard anyone should be able to make exactly the controller they need.

The device features a grid of 15 interfaces where modules like buttons, potentiometers, encoders, and joysticks can be placed. Each module can be customized to a significant extent on their own, and they can be placed anywhere on the grid. The modules themselves can be assigned to trigger keyboard presses or gamepad motions depending on the needs of the user. A Raspberry Pi handles the inputs and translates them to the computer, so in that regard it functions no differently than a standard keyboard or gamepad would. Programming is done by sending commands via a USB serial port, with the ability to save various configurations as well.

The modular controller is open-source in terms of hardware and software, with easy assembly using through-hole components and a customizable 3D printed cover for anyone looking to make their own. The project’s creator [Daniel] had flight simulators in mind when designing the device, which often benefit from having more specialized controllers, but any game with lots of specific inputs from Starcraft to League of Legends could benefit from a custom controller or keyboard like this. Flight simulators are more often the targets of specialized and unique controls, though, like this custom yoke or this physical control panel.

OpenStructures Is A Modular Building System For The RepRap Age

Modular construction toys like LEGO and Meccano are great for prototyping, but they aren’t so great for large builds. OpenStructures promises to be a modular building system for projects large and small.

A series of images showing the disassembly of a short, red cabinet and its reassembly as a tall, white cabinet. The shelves are reused between both objects since they both are part of the OS Grid.

Originally conceived in 2007 by [Thomas Lommée], OpenStructures is a modern, more robust reinterpretation of Grid Beam, which was itself a reinterpretation of the earlier Living Structures. By using a common standard (PDF), parts can be reused project after project as they would with LEGO, meaning you can spend more time building and less time cutting or figuring out joints. OpenStructures parts need connection points, part diameters, or part dimensions at multiples of 20 mm to be compatible. To fulfill the spirit of the project, parts should be designed for disassembly, use recyclable materials when possible, and be Open Source.

The system seems like a great starting point for prototyping furniture or other large builds more quickly than building everything on a case-by-case basis. By including diameters for round objects as well as square and rectangular profiles, OpenStructures is a more flexible (and aesthetically pleasing?) option than Grid Beam.

A couple more options for furniture-scale modular construction are these big LEGO bricks or copper pipe.

(via Low Tech Magazine)

Future Brings CPU Modules, And The Future Is Now

Modularity is a fun topic for us. There’s something satisfying about seeing a complex system split into parts and these parts made replaceable. We often want some parts of our devices swapped, after all – for repair or upgrade purposes, and often, it’s just fun to scour eBay for laptop parts, equipping your Thinkpad with the combination of parts that fits you best. Having always been fascinated by modularity, I believe that hackers deserve to know what’s been happening on the CPU module front over the past decade.

A Youtube thumbnail showing a Thinpad in the background with "Not Garbage" written over its keyboard, and one more keyboard overlaid onto the picture with "garbage" written on that one.
This “swap your Thinkpad keyboard” video thumbnail captures a modularity-enabled sentiment many can relate to.

We’ve gotten used to swapping components in desktop PCs, given their unparalleled modularity, and it’s big news when someone tries to split a yet-monolithic concept like a phone or a laptop into modules. Sometimes, the CPU itself is put into a module. From the grandiose idea of Project Ara, to Intel’s Compute Card, to Framework laptop’s standardized motherboards, companies have been trying to capitalize on what CPU module standardization can bring them.

There’s some hobbyist-driven and hobbyist-friendly modular standards, too – the kind you can already use to wrangle a powerful layout-demanding CPU and RAM combo and place it on your simple self-designed board. I’d like to tell you about a few notable modular CPU concepts – their ideas, complexities, constraints and stories. As you work on that one ambitious project of yours – you know, the one, – it’s likely you will benefit a lot from such a standard. Or, perhaps, you’ll find it necessary to design the next standard for others to use – after all, we all know there’s never too few standards! Continue reading “Future Brings CPU Modules, And The Future Is Now”

Modular Z80 Really Racks Up The Retrocomputer Cred

Very few retrocomputing projects are anything other than a labor of love. There’s really no practical reason to build a computer that is woefully inadequate for just about any task compared to even an entry-level PC today. But the lack of a practical reason to do something rarely stops a hacker, as with this nifty modular Z80-based rack computer.

Actually, there’s at least one area where retrocomputers excel compared to their modern multi-core gigahertz counterparts — and that’s nostalgia. That’s what [Ricardo Kaltchuk] was going for with his build, which started by finding a Z80 and an Intel 8251 USART in his parts bin. Those formed the core of what would become the “Proton” computer, a modular beauty built around 7 cm by 10 cm PCBs that plug into a backplane inside a rack made from aluminum angle. Aside from the power supply and the Z80 CPU, other modules include a RAM card with a zero insertion force socket for an EPROM, a mass-storage module sporting a 128 MB Compact Flash card, plus modules for standard serial and I2C comms.

The fit and finish are excellent, and the performance is impressive. The Proton runs CP/M and boasts a ton of old applications that will bring back some memories, like SuperCalc and dBase. We’d venture a bet that WordStar is in there someplace, or easily could be. The video below is a little rough, but shows everything off really well.

In some ways, the Proton reminds us of the RC2014, but its fit and finish are what bring this build home. That’s not to take away from the work [Ricardo] obviously put into documentation, though. The 62-page manual has every detail of every module, plus instructions for building one of your own.

Continue reading “Modular Z80 Really Racks Up The Retrocomputer Cred”