battery

411 Articles

Powering A Robot With A Macbook Battery

April 1, 2012 by 5 Comments

When [Soo-Hyun]’s friend had an Apple Macbook Pro battery that began to swell, his friend did the reasonable thing and donated it to be used in a robot. Now [Soo-Hyun]’s kiwi drive robot is powered by a gigantic LiPo battery, giving it a huge range and a very fast top speed.

The defunct laptop battery that formerly powered a 15″ macbook pro is three battery packs of two cells in parallel, delivering 12.6 Volts. To get the power to the robot, [Soo-Hyun] etched a simple PCB that fit into the slot in the battery. A little bit of soldering later, and mounting the battery as a shark fin because of the 8×8 inch limitation of maze-solving robots, the power plant was complete.

Using a bulging LiPo battery probably isn’t the smartest idea (listen for the great line, “it got the camera and my face” at 4:08), but as long as [Soo-Hyun] keeps an eye on the battery as it’s charging, it should be alright.

Check out the video of the robot zipping around on 12.6 Volts after the break.

Continue reading “Powering A Robot With A Macbook Battery” →

Coin Cell Battery Charger

March 28, 2012 by 19 Comments

[Jay Kickliter] built his own coin cell battery recharger. This won’t work on the vast majority of coin cells as they are manufactured as disposable parts. But there are rechargeable options out there with model numbers that start with LR instead of CR. In this case he tailored the charging circuit around MCP73832 IC and chose components best suited for charging his 110 mAh LR2450. But we believe all of the LR options out there are rated for 3.6V so altering his design for use with different models should be a breeze.

We’ve been unhappy with the use of disposable coin cell batteries for some time. Sure, in a real-time clock where the cell might last 6-8 years this is not very wasteful. But in an Apple TV remote that gets a lot of use, we hate the choice of a disposable battery. All of our less-hip remotes which use AA or AAA have NiMH rechargeables in them and have used the same pair for year and years. So we’re happy to see this charger project come along.

Now the bad news. We looked around and indeed you can find LR2032; a rechargeable replacement for the CR2032. But the capacity rating falls way flat. The model we looked at boasts only 50 mAh while the disposable CR2032 offers something along the lines of 240 mAh. Hopefully this will change as battery tech evolves.

Squeezing The Juice Out Of Some AA Batteries

February 27, 2012 by 75 Comments

[Ray’s] breadboard power supply lets you drain the last traces of power from ‘dead’ AA batteries. Electronics that are powered off of disposable alkaline batteries have a cutoff voltage that usually leaves a fair amount of potential within. Since many municipal recycling programs don’t take the disposables (you’re just supposed to throw them in the trash!) we love the idea of squeezing them for prototyping use.

His design uses just one IC, the MCP1640, along with a handful of passive components. The chip is a boost converter with a startup voltage of just 0.65V, which means the batteries themselves – normally starting life above 1.5V – can be used until they drop to about 0.3V each.

Above you can see the kit he is selling. But it’s an open source project and the circuit is so simple we’re sure you can build your own. Add that boost converter chip to your next parts order for around $0.40.

[Ray] made a nice demo video for the device which you can see embedded after the break.

Continue reading “Squeezing The Juice Out Of Some AA Batteries” →

Hackaday Links: February 1, 2012

February 1, 2012 by 9 Comments

The only thing he needs now is a micro and RTC

For [Dino]’s 44th Hack A Week extravaganza, he made powered window blinds in five minutes. It’s a simple build with a small gear motor and a bit of tubing to adapt the shaft to the control rod of the blinds. Good job [Dino].

BecauseCamelCaseWillKillYourPinkieFinger

The wonderful [Lizzie] over at LUSTlab realized that typing meta keys really slows down the development process. The result? Foot pedals for the Shift and Command keys. No build log for this one, but it’s just a set of old racing pedals and a disused keyboard.

So much cooler than a potato

[mdevaev] out of Russia built a fully articulated GLaDOS replica. Here’s the build album and the relevant MLP forum post. This GLaDOS is tiny – probably less than a foot long, but it moves around and speaks (Russian, which is weird). Somebody get us a couple of motorcycle fenders so we can build the 1:1 scale version.

Visualizing a plane of fog

[greg] was looking for a way to visualize the chaotic turbulence of air. He mounted a laser on a computer fan and held some dry ice above the beam. The result looks like it could make for an interesting photography project, but check out the video if you don’t believe us.

We were asking for it

We asked for battery charging circuits that don’t use specialized parts. [Petr] found this one that only uses few transistors, a MOSFET and a voltage regulator. In one of the Hackaday comments, [atomsoft] had the idea of putting a USB plug on the traces to save a bit in component costs. [mohonri] said he designed one, but we have yet to see it. Perhaps next links post…

LiPo Charging Circuit Tutorial

January 28, 2012 by 86 Comments

As far as battery technology goes, Lithium Polymer cells are the bee’s knees. They’re powerful enough to handle very demanding applications and come in a multitude of sizes for any conceivable application. There’s a problem with LiPos, though – they have the tendency to explode when charged incorrectly. Luckily, [Paul] sent in a great tutorial on building a LiPo charger that works over USB.

In the original design of [Paul]’s board, he chose a Maxim MAX1551 Lithium battery charger. Confounded by the expense and/or unavailability of this IC (although Sparkfun has a few), he moved onto the similar Microchip MCP7813. This IC supports charging from a power source from 3.5 to 6 Volts as would be found in a USB hub.

The board [Paul] came up with is incredibly small – just barely larger than the USB plug itself. The layout is fairly simple as well. We’re thinking this could be a highly useful application of some home board fabrication. If you have a simpler way to charge LiPos that don’t require a specialized chip, send it into the tip line.

Reviewing The Numbers From One Month Of Solar Harvesting

January 23, 2012 by 19 Comments

[Mathieu] just finished analyzing the numbers from a month of solar energy harvesting. You may remember that he was curious to see what kind of energy can be collected from small solar cells used indoors. He built several copies of a test platform which collected data between December 16th and January 16th.

First of all, it’s not shocking to find out that rooms with no sunlight produced negligible energy during that time. When you think about it, if they had been gathering a statistically significant amount wouldn’t that mean the lighting used in those rooms was incredibly inefficient? In other words, there’s no way you need to be making that much light.

But he did find that proper positioning in rooms that catch sunlight during the day can result in usable energy for small loads. He established that a 0.5 Watt panel harvested just a bit more than half of what a 1 Watt panel did. But perhaps the most useful discovery was that it’s quite a bit more efficient to have a charging circuit store energy in a battery rather than directly powering a fixed load.

It will take us a few more viewings to really decide what we can take away from the experiment for our own projects. But we appreciate [Mathieu’s] quest for knowledge and his decision to put this information out there so that others can learn from it.

From The Readers: Low Battery Cutoff Solutions

December 1, 2011 by 26 Comments

We got a lot of really great feedback about low battery cutoff options in the comments section of Monday’s replacement battery post. To refresh your memory, some power tool batteries were replaced by Lithium Polymer units which can be damaged if drained too low before recharging. We had thought that many Lithium cells had cutoff circuitry these days. The consensus is that these batteries didn’t because they’re for RC applications where weight is an issue. But we did get a ton of people sending in commercially available drop-in solutions, mostly from RC hobby outlets, so search around for those if you’re interested.

[Christopher] sent us a link to the cutoff circuit he built for his bike light. You can see the schematic for it above (direct link). He sourced an ATtiny45 to drive a MOSFET which disconnects the battery when it gets too low. This would be easy to adapt to other uses, but note that there’s a voltage regulator involved as well as a few other passives… not a difficult solution but also not all that simple.

This same concept can be adapted. A few commentors mentioned using a transistor (or MOSFET) with the base driven by a voltage divider including a zener diode. This way the voltage rating of the diode would effectively shut off the gate when that threshold was reached.

We also enjoyed reading about [Bill’s] human-controlled cutoff circuit. It also uses a zener diode, but this time in series with a resistor and and LED patched into the trigger of the tool. The LED will shine brightly when the battery is in good shape. It will dim near the end, and fail to light when the critical limit has been reached. Just make sure you’re paying attention and you’re in good shape.