With its constant siren song of distraction and endless opportunity for dopamine hits, a smartphone can cause more problems than it solves. The simple solution would be a no-nonsense flip phone, but that offers zero points for style. So why not build your own rotary dial pocket cellphone?
Of course, what style points accrue to [Justine Haupt] take a hit in terms of practicality, but that was never really the point of this build. And even then, the phone appears to be surprisingly useful. It’s based on the rotary dial from a Trimline phone, which itself was an epic hack back in 1965 when it was introduced. The 3D-printed case contains an ATmega2560V microcontroller and an Adafruit FONA 3G cell module, while a flexible mono eInk display adorns the outside. Some buttons, a folding SMA antenna, and some LEDs for signal strength and battery level complete the build, which easily slips into a pocket. The dial can be used not only to dial the phone but to control the speaker volume; in practice, [Justine] mainly uses the speed dial buttons to make calls, though.
We’ve seen rotary phones converted to cell before, but this one is a next-level integration of the retro and the modern. It’s simple, intuitive, and distraction-free, and best of all, it’s a great excuse not to return a text.
Rechargeable batteries are a technology that has been with us for well over a century, and which is undergoing a huge quantity of research into improved energy density for both mobile and alternative energy projects. But the commonly used chemistries all come with their own hazards, be they chemical contamination, fire risk, or even cost due to finite resources. A HardwareX paper from a team at the University of Idaho attempts to address some of those concerns, with an open-source rechargeable battery featuring electrode chemistry involving iron on both of its sides. This has the promise of a much cheaper construction without the poisonous heavy metal of a lead-acid cell or the expense and fire hazard of a lithium one.
The chemistry of this cell is split into two by an ion-exchange membrane, iron (II) chloride is the electrolyte on the anode side where iron is oxidised to iron 2+ ions, and Iron (III) chloride on the cathode where iron is reduced to iron hydroxide. The result is a cell with a low potential of only abut 0.6V, but at a claimed material cost of only $0.10 per kWh Wh of stored energy. The cells will never compete on storage capacity or weight, but this cost makes them attractive for fixed installations.
It’s encouraging to see open-source projects coming through from HardwareX, we noted its launch back in 2016.
If adding a cell modem is dealing with a drama queen of a hardware component, then choosing from among the many types of modules available turns the designer into an electronics Goldilocks. There are endless options for packaging and features all designed to make your life easier (or not!) so you-the-designer needs to have a clear understanding of the forces at work to come to a reasonable decision. How else will Widget D’lux® finally ship? You are still working on Widget D’lux®, aren’t you?
OK, quick recap from last time. Cell modems can be used to add that great feature known as The Internet to your product, which is a necessary part of the Internet of Things, and thus Good. So you’re adding a cell modem! But “adding a cell modem” can mean almost anything. Are you aiming to be Qualcomm and sue Apple build modems from scratch? Probably not. What about sticking a Particle Electron inside to bolt something together quickly? Or talk to Telit and put a bare modem on a board? Unless you’re expecting to need extremely high volume and have a healthy appetite for certification glee, I bet you’ve chosen to get a modem with as many existing certifications as possible, which takes us to where we are today. Go read the previous post if you want a much more elaborate discussion of your modem-packaging options and some of the trade offs involved. Continue reading “Finding The Goldilocks Cell Module”→
Batteries placed in harm’s way need to be protected. A battery placed where a breakdown could endanger a life needs to be protected. Lithium-ion batteries on the bottoms of electric cars are subject to accidental damage and they are bathed in flame-retardant epoxy inside a metal sled. Phone batteries are hidden behind something that will shatter or snap before the battery suffers and warrant inspection. Hoverboard batteries are placed behind cheap plastic, and we have all seen how well that works. Batteries contain chemicals with a high density of energy, so the less exploding they do, the better.
Researchers at Oak Ridge National Laboratory have added a new ingredient to batteries that makes them armored but from the inside. The ingredient is silica spheres so fine it is safe to call it powder. The effect of this dust is that the electrolyte in every battery will harden like cornstarch/water then go right back to being a liquid. This non-Newtonian fluid works on the principal principle of shear-thickening which, in this case, says that the suspension will become harder as shear force is applied. So, batteries get rock hard when struck, then go back to being batteries when it is safe.
Non-Newtonian fluids are much fun, but we’re also happy to see them put to use. The same principle works in special speed bumps to allow safe drivers to continue driving but jolts speeders. Micromachines can swim in non-Newtonian fluids better than water in some cases.
For sturdy utilitarianism, there were few designs better than the Western Electric Model 500 desk phone. The 500 did one thing and did it well, and remained essentially unchanged from the mid-1940s until Touch Tone phones started appearing in the early 70s. That doesn’t mean it can’t have a place in the modern phone system, though, as long as you’re willing to convert it into a cellphone.
Luckily for [bicapitate], the Model 500 has plenty of room inside the case once the network interface is removed, because the new electronics take up a fair bit of space. There’s no build log per se, but the photo album makes it clear what’s going on. An Arduino reads the hook switch and dial pulses, while a Fona GSM module takes care of the cellular side of things. It looks like a small electret mic and a speaker replace the original transmitter and receiver. As a nice touch, the original ringer is used, but instead of trying to drive it electrically, [bicapitate] came up with a simple cam mechanism on a small motor. Driven at the right speed, the cam hooks the clapper arm, rings one bell, then releases it to let the clapper spring back to hit the other bell. Everything is powered by a LiPo, so it could be taken to the local coffee shop for some hipster hijinks.
Those who fancy themselves as infrastructure nerds find cell sites fascinating. They’re outposts of infrastructure wedged into almost any place that can provide enough elevation to cover whatever gap might exist in a carrier’s coverage map. But they’re usually locked behind imposing doors and fences with signs warning of serious penalty for unauthorized access, and so we usually have to settle for admiring them from afar.
Some folks, like [Mike Fisher] aka [MrMobile], have connections, though, and get to take an up close and personal tour of a couple of cell sites. And while the video below is far from detailed enough to truly satisfy most of the Hackaday crowd, it’s enough to whet the appetite and show off a little of what goes into building out a modern cell site. [Mike] somehow got AT&T to take him up to a cell site mounted in the belfry and steeple of the 178-year old Unitarian Church in Duxbury, Massachusetts. He got to poke around everything from the equipment shack with its fiber backhaul gear and backup power supplies to the fiberglass radome shaped to look like the original steeple that now houses the antennas.
Next he drove up to Mount Washington in New Hampshire, the highest point in the northeast US and home to a lot of wireless infrastructure. Known for having some of the worst weather in the world and with a recent low of -36°F (-38°C) to prove it, Mount Washington is brutal on infrastructure, to which the tattered condition of the microwave backhaul radomes attests.
We appreciate the effort that went into this video, but again, [Mike] leaves us wanting more details. Luckily, we’ve got an article that does just that.
The team from MIT led by [Xuanhe Zhao] and [Timothy Lu] have programmed bacteria cells to respond to specific compounds. To demonstrate, they printed a temporary tattoo of a tree formed of the sturdy bacteria and a hydrogel ‘ink’ loaded with nutrients, that lights up over a few hours when adhered to skin swabbed with these specific stimuli.
So far, the team has been able to produce objects as large as several centimetres, capable of being adapted into active materials when printed and integrated as wearables, displays, sensors and more.