Supercharging Your Digital Calipers

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A dead battery in your digital calipers usually means a trip to the store for a new button cell. Not for [Trevor]. His hack substitutes a super capacitor, guaranteeing you’ll never need to rummage around for one of those pesky watch batteries again.

These calipers require only 20 seconds to reach a full charge that can last for a few days. Better still, [Trevor] designed a simple circuit with a voltage regulator at the end of the cord to allow charging via USB: just remember to flip the switch from “discharging” to “charging” mode. Although this is a fairly straightforward hack, its design is impressively tidy. The super capacitor fits perfectly at the end of the display and slides along with it, keeping it away from any important printed numbers. If these are the same calipers everyone seems to have these days, it looks like it may still fit in the provided case, too.

If you’re looking for more ways to beef up your calipers, try upgrading them with a Bluetooth module.

Giving Digital Calipers Bluetooth

[Fede]’s wife uses a pair of digital calipers to take measurements of fruits, leaves, and stems as part of her field research. Usually this means taking a measurement and writing it down in a log book. All things must be digitized, so [Fede] came up with a way to wirelessly log data off a pair of cheap Chinese calipers with a custom-made Bluetooth circuit.

Most of these cheap Chinese digital calipers already have a serial output, so [Fede] only needed to build a circuit to take the serial output and dump it in to an off-the-shelf Bluetooth module. He fabbed a custom circuit board for this, and after seeing the increased battery drain from the Bluetooth module, decided to add an external battery pack.

In addition to etching his own board for sending the serial output of the calipers to a Bluetooth module, [Fede] also put together a custom flex circuit to connect the two boards. It’s just a small bit of brass glued to a transparency sheet etched with ferric chloride, but the end result looks amazingly professional for something whipped up in a home lab.

Lathe Modification

[youtube=http://www.youtube.com/watch?v=maB28gXoZV4]

The folks over at NerdKits got a shiny new Smithy 1220xl lathe/ mill. They found, however that adjusting the Z axis wasn’t as accurate as they desired. They decided to resolve this by installing a digital caliper and an LCD interface to display the adjustments. The writeup is quite detailed and the results seem to work great.