DVD Laser Diode Used To Build A Laser Engraver

[Johannes] has been reading Hackaday for years but this is the first project he’s tipped us off about. It’s a laser engraver built from a DVD burner diode (translated). It turned out so well we wonder what other projects he’s forgotten to tip us off about?

This is the second CNC machine he’s seen through from start to finish. It improves upon the knowledge he acquired when building his CNC mill. The frame is built from pine but also uses bits of plywood and MDF. It can move on the X and Y axes, using drawer sliders as bearings. The pair of blue stepper motors drive the threaded rods which move the platform and the laser mount. Just above the laser he included a small DC fan to keep it from burning up. The control circuitry is made up of an Arduino Nano and a stepper motor driver board. Catch a glimpse of the engraver cutting out some stencil material after the break.

There must be something about Spring that brings out the urge to work with laser diodes. We just saw a similar 1W cutter last week.

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DVD Power Supply Repair Tips

bridge-rectifier-repair

This demonstration fixes the power supply of a DVD player, but the skills transcend this one application. [Alan] walks us through the process of repairing a power supply (translated) on a simple consumer electronics unit.

Obviously this starts by cracking open the dead device and verifying that the culprit is the power supply. [Alan] then removes that board from the chassis and gets down to work with a visual inspection. He’s got several images which illustrate things to look for; blistered electrolytic capacitors, cracked solder joins, scorch marks, etc. In his case there’s obviously a burnt out fuse, but that merely protects the hardware from further damage, it’s not the cause. Next he examines the diodes of the bridge rectifier. These need to be removed from the system to do so, which he accomplishes by clipping one end of each as seen above. He found that two diodes on one side of the bridge had broken down. After replacing them he tries a new fuse which immediately burns out. But a quick swap of the capacitors and he gets the thing back up and running.

We perk up every time we see this type of repair hack. We figure if we can build our own hobby electronics we should be able to fix the cheap devices like this one.

Making Graphene With A DVD Burner

A group of researchers have figured out how to produce graphene using a DVD drive. This discovery helps clear the path for mass production of the substance, which was discovered in the late 1980’s. More recently, the 2010 Nobel Prize for Physics was awarded to a team that produced two-dimensional graphene; a substance one just atom thick. One method of doing so used Scotch tape and is mentioned in the video after the break as a technique that works but is not feasible for large-scale production.

The process seen here starts with graphite oxide because it can be suspended in water. This allows a lab technician to evenly distribute the substance on a plastic surface. Note the use of optical discs. The second part of the process involves hitting the dried layer of graphite oxide with a laser. It just so happens that this can be done with a consumer DVD drive. The result is graphene that can be used in circuits and may have potential as a fantastic super-capacitor.

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Scrapped DVD Player Turns Into A Full Featured Clock

[Dmitry] really went the distance with this project. It started as a broken DVD player scrapped for parts, and turned into this clock with way too many features. That link is a pretty a dry technical collection of the work. You’ll definitely want to have a look at it, but we’d suggest first watching the demo video after the break which is initially much more exciting.

The donor DVD hardware included a Vacuum Fluorescent display which is the nugget which [Dmitry] was after. But that board came along with some other nice things, like an integrated IR receiver. He also chose to use the PSU from the device. An Arduino is used to drive the clock. We’re not sure where he found it, but the video shows the service manual for the DVD player which must have a been a real help in interfacing with the display. The white dome on the right is a PIR motion sensor. It brings the device out of sleep mode when someone is in the room.

The case is laser-cut and started as cardboard to ensure everything fit as designed. The enclosure makes it a showpiece, but the features of displaying day, date, time, and temperature make it functional as well. Since the VFD is alpha-numeric we think this could even see future upgrades to be used as a new-mail/tweet/IM alert as well.

CD/DVD Polisher May Save Your Backups Someday

CD and DVD payers can often keep the music or movie going despite a small scratch. But occasionally you’ll have to skip to the next chapter/track or the player will just give up. But with data back-ups, a scratch can bork a whole set of files. We think that most of the time these headaches can be cured with this simple polisher.

[Wotboa’s] thrift store finds yielded almost all of the components needed to build the device. It’s made up of a couple of motors and a jig. One motor slowly rotates the upturned optical disc while the other spins the polishing pad. That pad is made from felt weather-stripping and is helped along with some plastic polishing compound. [Wotboa] asserts that five minutes in the noisy contraption will work wonders on any disc. You can get an idea of what it’s capable of by watching the video clip after the break.

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Freedom Toaster Dispenses FOSS… For Free

The Seneca College Linux Club figured out a fantastic way to help promote Linux to a wider audience. They took some surplus hardware and made an Open Source software vending machine. That is and isn’t a play on words. The project itself is an open source project, and the goal is to dispense other open source software in the form of CDs and DVDs.

Their build page shares all of the details. They acquired an older server cabinet which was on the way out from the IT department. It’s more than large enough to fit a person inside, which is overkill but it makes it much less likely that someone will try to walk off with the thing. Inside you’ll find a computer, two monitors (one is a touch screen for consumer use, the other is just an extra hidden inside for maintenance.

You must bring your own blank CD-R or DVD-R (but the burning is free). You can see the DVD shelf at waist-level on the fully painted kiosk above. The only thing we think is missing here is a USB port for brewing up a bootable USB stick.

[Thanks MS3FGX]

RGB Laser Projector Is A Jaw-dropping Build

We can think of no better way to describe this laser projector project than Epic. [C4r0] is a student at Gdansk University of Technology and he’s been working on this projector for at least a couple of years. It uses several different laser diodes pulled out of DVD burners, Blu-Ray drives, and entertainment equipment (the green diode is from a disco laser).

In order to direct the beams he built a series of brackets that hold dichroic filters which reflect some wavelengths of light while allowing others to pass straight through. Each diode also needs a driver, most of which he built from scratch. And once the hardware has been designed and tested, what does one do with it? If you’re [C4r0] you build it into a money case with professional-looking results.

Don’t miss the video demo after the break. And make sure you have a rag ready to wipe up the drool before you look at his forum post linked above.

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