It might seem almost comical to our more fresh-faced readers, but there was a time when you could go into a big box retailer and purchase what was known as a “DivX Player”. Though they had the outward appearance of a normal DVD player, these gadgets could read various digital video file formats off of a CD-R or DVD-R, complete with rudimentary file browser. Depending on how much video compression you could stomach, a player like this would allow you to pack an entire season of a show or multiple movies onto a single disc. Before we started streaming everything online, that was kind of a big deal.
[Roberto Piva] got his hands on one of these early digital media players, a KiSS DP-500 circa 2003, and decided that it was too unique to send off to the recycling center. Not only was he curious about what made it tick, but he thought it would be interesting to try converting it into a Raspberry Pi powered streaming media player. One might say there’s something almost perverse about taking the carcass of one of these devices and stuffing it full of the same technology that made it obsolete in the first place, but who are we to judge?
Upon opening the vintage set top box, [Roberto] was immediately struck by how empty the thing was. He got the impression the device was a rush job, pushed out to capitalize on a relatively short-lived trend. Looking at it, we have to agree. It’s almost as though they got a deal on some old VCR chassis laying around in a warehouse someplace and decided to stick some (at the time) modern electronics in it. It even uses what appears to be a standard IDE optical drive rather than something purpose built.
[Roberto] hoped that he could tap into the player’s original power supply, but upon testing found that it wasn’t quite up to the task to reliably running a modern Pi. So into the cavernous enclosure went a powered USB hub, which he wired up to the original power switch on the player’s front panel. The original PSU couldn’t handle the Pi, but it does work nicely to spin up an IDE hard drive that he mounted to the top of the optical drive with zip ties.
This was enough to get a nice Kodi set top box that’s capable of pulling media from the Internet or the internal HDD, but [Roberto] has more plans for the future. He wants to try and get the optical drive working through a USB-to-IDE adapter so the device can come full circle and once again play burned discs full of video files, and mentions he would like to reverse engineer the front panel and IR receiver to control Kodi.
[Rohit Gupta] is back with a plotter made from scrap CD drives and an old RC servo. [Rohit] is working on hacks to create CNC machines and sharing his activities with the world. His CNC design calls for salvaged stepper motors so he first built a device for testing them. You’ve got to admire his use of the language. He named his plotter project ‘Sketchy’ and his motor tester is called ‘Easy Peasy’.
After finding some CD drives at the scrap pile he tore them down to test with Easy Peasy. The raw materials for the frame came from a wooden crate for an AC unit but he didn’t just start cutting it up. Nope, first he created plans with CAD; now that’s a hack you have to admire.
With the steppers tested working, and the base build under way he moved onto the control system. Originally the hardware was demonstrated using an MSP430. This worked, but a flaw in the hardware design was found. With the pen attached directly to the servo horn, it would draw a long line when being rotated away from the drawing position.
The fix is a replacement servo setup which lifts the pen up instead of rotating it. But that showed that the drawing surface wasn’t smooth. The pen kept missing places or getting caught and destroyed. The use of a spring loaded pen solved this issue. Success!
One further change migrated away from the MSP430 in favor of an Arduino Pro Mini in order to use a GRBL library instead of the g-code generator which was performing questionably. Since he likes Hackaday so much one of his first attempts with the final version of Sketchy was our logo, shown in the video after the break.
It wasn’t that long ago that wanting to own your own 3D printer meant learning as much as you possibly could about CNC machines and then boostrapping your first printer. Now you can borrow time on one pretty easily, and somewhat affordably buy your own. If you take either of these routes you don’t need to know much about CNC, but why not use the tool to learn? This is what [Wootin24] did when building a 3D printed plotter with DVD drive parts.
Plotters made from scrapped floppy, optical drives, and printers are a popular hand, and well worth a weekend of your time. This one, however, is quite a bit different. [Wootin24] used the drives to source just the important parts for CNC precision: the rods, motors, motors, and bearings. The difference is that he designed and 3D printed his own mounting brackets rather than making do with what the optical drive parts are attached to.
This guide focuses on the gantries and the mechanics that drive them… it’s up to you to supply the motor drivers and electrical side of things. He suggests RAMPS but admins he used a simple motor driver and Arduino since they were handy.
This Fail of the Week is really only a failure because of the standards to which [eLabz] holds himself. The rig pictured above is a laser cutter built out of DVD drive parts. It goes above and beyond most of the optical drive CNC projects we see around here — it actually makes cuts! But [eLabz] looks on it as a failure because the steps of the driver motors are visible as jagged edges in those cuts. We see this more as a pausing point in the development process before the next refinement is made.
A group of researchers have figured out how to produce graphene using a DVD drive. This discovery helps clear the path for mass production of the substance, which was discovered in the late 1980’s. More recently, the 2010 Nobel Prize for Physics was awarded to a team that produced two-dimensional graphene; a substance one just atom thick. One method of doing so used Scotch tape and is mentioned in the video after the break as a technique that works but is not feasible for large-scale production.
The process seen here starts with graphite oxide because it can be suspended in water. This allows a lab technician to evenly distribute the substance on a plastic surface. Note the use of optical discs. The second part of the process involves hitting the dried layer of graphite oxide with a laser. It just so happens that this can be done with a consumer DVD drive. The result is graphene that can be used in circuits and may have potential as a fantastic super-capacitor.
At first look we thought this was a plotter, but it’s really more of a dot matrix (or line matrix) printer. [Bruno] whipped this up using parts from a DVD optical drive. It is capable of moving the pen along the Z and X axes, and feeding the paper along the Y axis.
The video after the break shows the machine printing Megaman, an image perfectly suited to the low-resolution pixels this can put out. But even without the high-pixel counts you might get from a thermal printer, we just love the look of this one. And who doesn’t have an optical drive sitting around just waiting to be hacked? It looks like the one part you’re going to have to source is the stepper motor and geared feed wheel that moves the paper.
[Nav] got the bug for a tiny little laser cutter. He pulled off the build, and has just finished the second rendition which makes some nice improvements. He’s was hoping for a laser cutter, but we think this really shines when it comes to branding objects like the scrap wood seen above.
This joins a long line of optical drive parts builds. For instance, we saw this plotter that used the lens sleds from some CD-ROM drives. You may think that [Nav] doesn’t need to worry about the Z axis since this is a laser but you’d be wrong. The focal point of the light needs to hit at the right place to cut efficiently, and this is often the trouble with laser cutters. As material is burned away the laser becomes less efficient if you don’t adjust the lens for vertical position. That’s why we think it’s best as an engraver, but the original build writeup for his cutter does show some success cutting letters in dark paper.
Check out a clip of this design being burnt into the wood after the break.