Series Hybrid Semi-Trucks: It Works For Locomotives So Why Not?

The current Edison Motors semi-truck prototype. (Credit: Edison Motors)
The current Edison Motors semi-truck prototype. (Credit: Edison Motors)

Canadian start-up Edison Motors may not seem like much at first glance — consisting of fewer than two dozen people in a large tent — but their idea of bringing series hybrid technology to semi-trucks may just have wheels. The concept and Edison Motors’ progress is explained in a recent video by The Drive on Youtube, starting off with the point that diesel-electric technology is an obvious fit for large trucks like this. After all, it works for trains.

In a series hybrid, there are two motors: a diesel generator and an electric motor (diesel-electric). This was first used in ships in the 1900s and would see increasing use in railway locomotives starting in the early 20th century. In the case of Edison Motors’ current prototype design there is a 9.0 liter Scania diesel engine which is used solely as a generator at a fixed RPM. This is a smaller engine than the ~15 liter engine in a conventional configuration and also doesn’t need a gearbox.

Compared to a battery-electric semi-truck, like the Tesla Semi, it weighs far less. And unlike a hydrogen-fuel cell semi-truck it actually exists and doesn’t require new technologies to be invented. Instead a relatively small battery is kept charged by the diesel generator and power fed back into the battery from regenerative braking. This increases efficiency in many ways, especially in start-stop traffic, while not suffering a weight penalty from a heavy battery pack and being able to use existing service stations, and jerry cans of diesel.

In addition to full semi-trucks Edison Motors also works on conversion kits for existing semi-trucks, pick-up trucks and more. Considering how much of the North American rolling stock  on its rail systems is diesel-electric, it’s more amazing that it would have taken so long for the same shift to series hybrid on its road. Even locomotives occasionally used direct-drive diesel, but the benefits of diesel-electric hybrids quickly made that approach obsolete.

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How Much Of A Battery Pack Does Your Electric Car Need?

[Elon Musk] recently staged one of his characteristic high-profile product launches, at which he unveiled a new Tesla electric semi-truck. It was long on promise and short on battery pack weight figures, so of course [Real Engineering] smelled a rat. His video investigating the issue is below the break, but it’s not the link that caught our eye for this article. As part of the investigation he also created an online calculator to estimate the battery size required for a given performance on any electric vehicle.

It’s not perfectly intuitive, for example it uses SI units rather than real-world ones so for comparison with usual automotive figures a little mental conversion is needed from kilometres and hours to metres and seconds if you’re a metric user, and miles if you use Imperial-derived units. But still it’s a fascinating tool to play with if you have an interest in designing electric cars or conversions, as you can tweak the figures for your chosen vehicle indefinitely to find the bad news for your battery pack cost.

It’s very interesting from a technical standpoint to see a credible attempt at an electric truck, and we hope that the existing truck manufacturers will show us more realistic prototypes of their own. But we can’t help thinking that the overall efficiency of electric long-distance trucking could be improved hugely were they to make a truck capable of hauling more than one trailer at once. Any safety issues could be offset by giving these super-trucks their own highways, and with such dedicated infrastructure the power could be supplied from roadside cables rather than heavy batteries. In such circumstances these long trains of electrically hauled containers could be rather successful, perhaps we might call them railroads.

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