Lighting 3D Printed Parts On Fire For Science

Although lighting 3D prints on fire is rarely the intended outcome, it’s possible that said print will at some point in its future come into contact with either an open flame or a significant source of heat. Once that happens, what will be the result and how worried should one be? This is basically the excuse behind [Maker’s Muse] recent decision to light some 3D prints on fire.

Crispy 3D printed combat robot. (Credit: NHRL)
Crispy 3D printed combat robot. (Credit: NHRL)

Materials exposed to an open flame in this experiment included various types of PLA, PETG, ABS, ASA, TPU and PEBA. Since PLA filaments have a significant amount of carbon in them it’s little wonder that these burned quite readily, though an interesting difference was immediately visible between an Elegoo PLA+ test cone and a Prusa Galaxy Black PLA cone. The latter required a blow torch to properly ignite, after which it burned rather hot whilst melting, unlike the dirty yellow flame of the PLA+.

So-called ‘high temperature’ PLA (HTPLA) seems to actively resist burning, self-extinguishing after a blowtorch treatment. Just these few samples of PLA already gave very different results, with very likely the additives being the defining factor since pure PLA is easy to burn as a way to dispose of it somewhat cleanly.

Moving on, black PETG didn’t really want to ignite, while ABS and ASA absolutely love to burn with a sooty yellow flame. HIPS was also tested, burning in a similar sooty manner as well.

Of all the materials tested, TPU was the least flammable with even the blowtorch not able to start ignition and only melting the sample. Foam TPU did however burn the most aggressive, followed by ABS, ASA and HIPS. Overall PETG and regular TPU seem to be your best bet if you do not want your 3D print to turn into a happily burning candle and potentially a general fire hazard.

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Test For 3D Printer Runaway

A few 3D printers have had a deserved reputation for bursting into flames. Most — but apparently not all — printers these days has firmware that will detect common problems that can lead to a fire hazard. If you program your own firmware, you can check to see if you have the protection on, but what if you have a printer of unknown provenance? [Thomas] shows you how to check for a safe printer. Also check out his video, embedded below.

The idea is to fake the kind of failures that will cause a problem. Primarily, you want to have the heaters turned on while the thermistor isn’t reading correctly. If the thermistor is stuck reading low or is reading ambient, then it is possible to just drive the heating element to get hotter and hotter. This won’t always lead to a fire, but it could lead to noxious fumes.

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DIY Electroluminescent Wire, Russian Style

Our favorite Russian mad scientists, [Kreosan], have shocked us yet again with another terribly ill-advised, super bad idea. Home made EL wire that runs off of mains voltage.

From the picture it looks a lot like EL wire, doesn’t it? Well, it’s actually just a nickel chromium wire hooked up to the main AC supply in their…. uh, testing house? Doesn’t look like they live there, so we have to wonder why it still has power. Anyway, yeah, they made a restive load using the wire, and connected it directly to the panel. So besides the fire hazard, you could also get electrocuted!

For house decorations it’s a great way to warm the place up, and it might even help start a fire if you’re lucky!

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