Discussing The Finer Points Of Space-Worthy Software

July 17, 2023 by Tom Nardi 28 Comments

At the dawn of the Space Race, when computers were something that took up whole rooms, satellites and probes had to rely on analog electronics to read from their various sensors and transmit the resulting data to the ground. But it wasn’t long before humanity’s space ambitions outgrew these early systems, which lead to vast advancements in space-bound digital computers in support of NASA’s Gemini and Apollo programs. Today, building a spacecraft without an onboard computer (or even multiple redundant computers) is unheard of. Even the smallest of CubeSats is likely running Linux on a multi-core system.

As such, software development has now become part an integral part of spacecraft design — from low-level code that’s responsible for firing off emergency systems to the 3D graphical touchscreen interfaces used by the crew to navigate the craft. But as you might expect, the stakes here are higher than any normal programming assignment. If your code locks up here on Earth, it’s an annoyance. If it locks up on a lunar lander seconds before it touches down on the surface, it could be the end of the mission.

To get a bit more insight into this fascinating corner of software development, we invited Jacob Killelea to host last week’s
Software for Satellites Hack Chat. Jacob is an engineer with a background in both aero and thermodynamics, control systems, and life support. He’s written code for spacecraft destined for the Moon, and perhaps most importantly, is an avid reader of Hackaday.

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Discussing The Tastier Side Of Desktop 3D Printing

July 12, 2023 by Tom Nardi 20 Comments

Not long after the first desktop 3D printers were created, folks started wondering what other materials they could extrude. After all, plastic is only good for so much, and there’s plenty of other interesting types of goop that lend themselves to systematic squirting. Clay, cement, wax, solder, even biological material. The possibilities are vast, and even today, we’re still exploring new ways to utilize additive manufacturing.

But while most of the research has centered on the practical, there’s also been interest in the tastier applications of 3D printing. Being able to print edible materials offers some fascinating culinary possibilities, from producing realistic marbling in artificial steaks to creating dodecahedron candies with bespoke fillings. Unfortunately for us, the few food-safe printers that have actually hit the market haven’t exactly been intended for the DIY crowd.

That is, until now. After nearly a decade in development, Ellie Weinstein’s Cocoa Press chocolate 3D printer kit is expected to start shipping before the end of the year. Derived from the Voron 0.1 design, the kit is meant to help those with existing 3D printing experience expand their repertoire beyond plastics and into something a bit sweeter.

So who better to host our recent 3D Printing Food Hack Chat? Ellie took the time to answer questions not just about the Cocoa Press itself, but the wider world of printing edible materials. While primarily designed for printing chocolate, with some tweaks, the hardware is capable of extruding other substances such as icing or peanut butter. It’s just a matter of getting the printers in the hands of hackers and makers, and seeing what they’ve got an appetite for.

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Software For Satellites Hack Chat

July 10, 2023 by Dan Maloney 3 Comments

Join us on Wednesday, July 12 at noon Pacific for the Software for Space Hack Chat with Jacob Killelea!

In space, everything is harder. Hardware has to be built to withstand not only the harshest possible regimes of temperature and radiation but the rigors of launch. Power is at a premium, things that are supposed to stay cool get too hot, and things you want to keep warm freeze solid. It seems like everything you “send upstairs” has to be over-engineered compared with the stuff that stays down the gravity well.

But what about software? Yep, that needs special engineering too — after all, one little mistake, one uncaught exception, and millions or even billions of exquisitely crafted space hardware could become as useful as a brick. Jacob Killelea is an aerospace engineer who has done the rounds of a number of space concerns, and he’s worked on a number of space software projects, including a pulsed laser system with the potential for lunar orbital communications. He knows what it takes to write software that keeps space hardware ticking, and we’re excited to have him log into the Chat to talk about it.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, July 12 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

[Banner image: NASA’s GPM satellite.]

Exploring A New Frontier: Desktop EDM Is Coming

July 5, 2023 by Tom Nardi 27 Comments

To say that desktop 3D printing had a transformative effect on our community would be something of an understatement. In just a decade or so, we went from creaky printers that could barely extrude a proper cube to reliable workhorses that don’t cost much more than a decent cordless drill. It’s gotten to the point that it’s almost surprising to see a project grace these pages that doesn’t include 3D printed components in some capacity.

There’s just one problem — everything that comes out of them is plastic. Oh sure, some plastics are stronger than others…but they’re still plastic. Fine for plenty of tasks, but certainly not all. The true revolution for makers and hackers would be a machine that’s as small, convenient, and as easy to use as a desktop 3D printer, but capable of producing metal parts.

If Cooper Zurad has his way such a dream machine might be landing on workbenches in as little as a month, thanks in part to the fact that its built upon the bones of a desktop 3D printer. His open source Powercore device allows nearly any 3D printer to smoothly cut through solid metal using a technique known as electrical discharge machining (EDM). So who better to helm this week’s Desktop EDM Hack Chat?

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3D Printing Food Hack Chat

July 3, 2023 by Dan Maloney 1 Comment

Join us on Wednesday, July 5 at noon Pacific for the 3D Printing Food Hack Chat with Ellie Weinstein!

In the right hands, food goes beyond mere sustenance and becomes a work of art. We’ve all seen examples — the carefully crafted blends of flavors, the quality ingredients expertly cooked, the artful platings that make a dramatic presentation at the table. But where the artistry really seems to take off is with desserts, which pastry chefs and confectioners can take to the next level with edible sculptures of chocolate and other sweets that can tower dramatically over the table.

That’s all well and good for the haute cuisine set, but what about the rest of us? We can’t all have the talent and drive needed to produce edible art, so perhaps we can leverage technology to help us out. That’s just one of the rationales behind food 3D printing, which is what we’ll be exploring with Ellie Weinstein. She’s the CEO of Cocoa Press, where they’re bringing chocolate 3D printing to the mainstream. It’s not as easy as you might think — there are plenty of nuances and engineering challenges when you’re trying to print chocolate or any other kind of food. Make sure you stop by and check it out; it’s sure to be a treat.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, July 5 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Democratizing Space, One Picosatellite At A Time

June 28, 2023 by Tom Nardi 50 Comments

There was a time when putting an object into low Earth orbit was the absolute pinnacle of human achievement. It was such an outrageously expensive and complex undertaking that only a world superpower was capable of it, and even then, success wasn’t guaranteed. As the unforgiving physics involved are a constant, and the number of entities that could build space-capable vehicles remained low, this situation remained largely the same for the remainder of the 20th century.

But over the last couple of decades, the needle has finally started to move. Of course spaceflight is still just as unforgiving today as it was when Sputnik first streaked through the sky in 1957, but the vast technical improvements that have been made since then means space is increasingly becoming a public resource.

Thanks to increased commercial competition, putting a payload into orbit now costs a fraction of what it did even ten years ago, while at the same time, the general miniaturization of electronic components has dramatically changed what can be accomplished in even a meager amount of mass. The end result are launches that don’t just carry one or two large satellites into orbit, but dozens of small ones simultaneously.

To find out more about this brave new world of space exploration, we invited Nathaniel Evry, Chief Research Officer at Quub, to host last week’s DIY Picosatellites Hack Chat.

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Desktop EDM Hack Chat

June 26, 2023 by Dan Maloney 10 Comments

Join us on Wednesday, June 28 at noon Pacific for the Desktop EDM Hack Chat with Cooper Zurad!

Whether you know it or not, chances are pretty good you’ve run into the results of electrical discharge machining at some point. EDM is the go-to machining method for so many applications, from making complex injection molding tooling to putting impossibly small holes into hardened steel, EDM gets the jobs that make traditional machining techniques weep.

At its heart, EDM is really simple; it’s just making sparks to selectively erode metal. In practice, though, it’s way more complicated than that. There’s the CNC aspect to control the cutting tool, the dielectric to cool things and flush away the swarf, and the precision control of the electric discharge. It’s all just complicated and expensive enough that it’s hard to find anyone doing EDM on the hobbyist level.

Hard, but not impossible. Desktop EDM is doable, and to help us understand the challenges involved we’ve invited Cooper Zurad to the Hack Chat. Cooper has quite a bit of experience with the related and somewhat less energetic ECM, or electrochemical machining, and is now turning the knowledge gained there to desktop EDM. Make sure to join us with your questions about machining with electricity.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, June 28 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

[Featured image by Qw5646, CC BY-SA 3.0]