Hackaday Prize Best Product Finalist: Shape Shifting Structures For Space

While [Elon Musk] and [Jeff Bezos] are working on getting us to Mars and the Moon, [Ronald Jaramillo] is working on building structures once we get there. To that end, he’s been developing the ZBeam, two rolls of links that zip together like a zipper to form a rigid beam.

ZBeam making, regolith munching machine
ZBeam making, regolith munching machine

Initially stored in a compact cube targeted to eventually fit in a CubeSat’s dimension’s, 100 mm x 100 mm x 100 mm, the beam emerges from within the cube and will be able to connect with other cubes to form rigid structures. His hope is that they can one day be made automatically from lunar or Martian regolith (loose surface dirt) munching machines. His current one has 160 mm sides and uses a servo hacked to turn continuously.

In his hackaday.io project logs he shows the trial and error he’s gone through to get to his current stage: experimenting with the links to form a more rigid beam, fine tuning the unreeling of the rolls of links to prevent jamming, adding a safety-ratchet-gear to the gearing to overcome speed issues, and more. He currently 3D prints as many connected sets of links as he can on his Prusa i3, and then manually connects sets together to make a longer chain, but he has his eye on the Printrbot Printrbelt for printing arbitrarily long chains in one piece.

You can see one pretty impressive iteration of the ZBeam in action in the video below and more is on his project page. In fact, the judges for the 2017 Hackaday Prize liked [Ronald]’s projects so much that they designated it as a Best Product finalist.

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Hackaday Links: July 23, 2017

Hey, you know what’s happening right now? We’re wrapping up the third round of The Hackaday Prize. This challenge, Wheels, Wings, and Walkers, is dedicated to things that move. If it’s a robot, it qualifies, if it’s a plane, it qualifies, if it passes butter, it qualifies. There’s only a short time for you to get your entry in. Do it now. Superliminal advertising.

Speaking of the Hackaday Prize, this project would be a front-runner if only [Peter] would enter it in the competition. It’s one thing to have a cult; I have a cult and a petition to ‘stop’ me.

We were completely unaware of this project, but a few weeks ago, a cubesat was launched from Baikonur. This cubesat contains a gigantic mylar reflector, and once it’s deployed it will be the second brightest object in the night sky after the moon. I don’t know why we haven’t seen this in the press, but if you have any pictures of sightings, drop those in the comments.

In a mere two years, we’ll be looking at the 50th anniversary of the Apollo 11 landing. The mission control center at Johnson Space Center — where these landings were commanded and controlled — is still around, and it’s not in the best shape. There’s a Kickstarter to restore the Apollo Mission Control Center to its former glory. For the consoles, this means restoring them to Apollo 15 operational configuration.

We’ve seen 3D printed remote control airplanes, and at this point, there’s nothing really exceptional about printing a wing. This user on imgur is going a different direction with 3D printed fiberglass molds. Basically, it’s a fuselage for a Mustang that is printed, glued together, with the inside sanded and coated in wax. Two layers (3 oz and 6 oz) fiberglass is laid down with West Systems epoxy. After a few days, the mold is cracked open and a fuselage appears. This looks great, and further refinements of the process can include vapor smoothing of the inside of the mold, a few tabs to make sure the mold halves don’t break when the part is released, and larger parts in general.

The Darknet’s Casefile will take you to the limit of your existing knowledge. Join them, to go on a quest to improve your technical abilities.

This week is Def Con. That means two things. First, we’re on a hardware hunt. If you’ve been dedicating the last few months to #badgelife or other artisanal electronics, we want to hear about it. Second, [Joe Kim] made a graphic of the Tindie dog wearing a Hackaday hoodie and it’s adorable. There are a limited number of stickers of our hacker dog.

Gigabyte launched a single board computer with an Intel Apollo Lake CPU, discrete memory and storage, and a mini PCIe slot. Of course, this is being incorrectly marketed as a ‘Raspberry Pi competitor’, but whatever.

RainCube Spreads Its Umbrella

There are times when a mechanism comes to your attention that you have to watch time and time again, to study its intricacies and marvel at the skill of its designer. Sometimes it can be a complex mechanism such as a musical automaton or a mechanical loom, but other times it can be a device whose apparent simplicity hides its underlying cleverness. Such a moment came for us today, and it’s one we have to share with you.

RainCube is a satellite, as its name suggests in the CubeSat form factor and carrying radar instruments to study Earthly precipitation. One of the demands of its radar system is a parabolic dish antenna, and even at its 37.5 GHz  that antenna needs to be significantly larger than its 6U CubeSat chassis.

The unfolding parabola in action.
The unfolding parabola in action.

It is the JPL engineers’ solution to this problem that is the beautiful mechanism we want to show you. The parabola is folded within itself and tightly furled round the feedhorn within the body of the satellite. As the feedhorn emerges, first the inner sections unfurl and then the outer edge of the parabola springs out to form the dish antenna shape. Simultaneously a mechanism of simplicity, cleverness, and beauty, one we’d be very proud of if it were our creation.

There is nothing new in collapsible parabolas used in spacecraft antennas, petal and umbrella-like designs have been a feature of some of the most famous craft. But the way that this one has been fitted into such a small space (and so elegantly) makes it special, we hope you’ll agree.

[via space.com]

HFSat and The All-HF Amateur Radio Satellite Transponder

One facet of the diverse pursuit that is amateur radio involves the use of amateur radio satellites. These have a long history stretching back to the years shortly after the first space launches, and have been launched as “piggy-back” craft using spare capacity on government and commercial launches.

Though a diverse range of payloads have been carried by these satellites over the years, the majority of amateur radio satellites have featured transponders working in the VHF and UHF spectrum. Most often their links have used the 2m (144 MHz) and 70cm (430MHz) bands. A few have had downlinks in the 10m (28MHz) band, but this has been as far as they have ventured into the HF spectrum.

A new cubesat designed and built by trainees at the US Naval Academy promises to change all that, because it will feature an all-HF transponder with a 15m (21MHz) uplink and a 10m downlink. To that end it will carry a full size 10m wire dipole antenna. The 30KHz wide transponder is an inverting design intended to cancel out the effects of Doppler shift. In their write-up they provide a fascinating description of many aspects of cubesat design, one which should be of significant interest beyond the world of amateur radio.

If the subject of amateur radio in space interests you, have a look at our series on the matter, first covering the OSCAR satellites, and then our recent feature on its use in manned missions.

[via Southgate ARC]

Hackaday Links: September 25, 2016

So you like watching stupid stuff? Here you go, a scene from Bones that tops the infamous ‘IP backtrace with Visual Basic’ or ‘four-handed keyboard’ scenes from other TV shows. Someone hacked the bones by embedding malware in a calcium fractal pattern. Also, when she uses the fire extinguisher, she doesn’t spray the base of the fire.

Raspberry Pi! You have no idea how good the term Raspberry Pi is for SEO. Even better is Raspberry Pi clusters, preferably made with Raspberry Pi Zeros. Here’s a Raspberry Pi hat for four Raspberry Pi Zeros, turning five Raspberry Pis into a complete cluster computer. To be honest and fair, if you’re looking to experiment with clusters, this probably isn’t a bad idea. The ‘cluster backplane’ is just a $2 USB hub chip, and a few MOSFETs for turning the individual Pis on and off. The Zeros are five bucks a pop, making the entire cluster cost less than two of the big-boy sized Pi 3s.

Do you think you might have too much faith in humanity? Don’t worry, this video has you covered.

Hacking on some Lattice chips? Here’s a trip to CES for you. Lattice is holding a ‘hackathon’ for anyone who is building something with their chips. The top prize is $5k, and a trip to next year’s CES in Vegas, while the top three projects just get the trip to Vegas. If you already have a project on your bench with a Lattice chip, it sounds like a great way to wait an hour for a cab at McCarran.

UPSat. What’s an upsat? Not much, how about you? The first completely open source hardware and software satellite will soon be delivered to the ISS. Built by engineers from the University of Patras and the Libre Space Foundation, the UPSat was recently delivered to Orbital ATK where it will be delivered to the ISS by a Cygnus spacecraft. From there, it will be thrown out the airlock via the NanoRacks deployment pod.

The Voyager Golden Record is a message in a bottle thrown into the cosmic ocean and a time capsule from Earth that may never be opened. Now it’s a Kickstarter. Yes, this record is effectively Now That’s What I Call Humanity volume 1, but there are some interesting technical considerations to the Voyager Golden Record. To the best of my knowledge, no one has ever tried to extract the audio and pictures from this phonographic time capsule. The pictures included in the Golden Record are especially weird, with the ‘how to decode this’ message showing something like NTSC, without a color burst, displayed on a monitor that is effectively rotated 90 degrees counterclockwise from a normal CRT TV. Want to know how to get on Hackaday? Get this Golden Record and show an image on an oscilloscope. I’d love to see it, if only because it hasn’t been done before by someone independent from the original project.

Modest Motor Has Revolutionary Applications

Satellites make many of our everyday activities possible, and the technology continues to improve by leaps and bounds. A prototype, recently completed by [Arda Tüysüz]’s team at ETH Zürich’s Power Electronics Systems Lab in collaboration with its Celeroton spinoff, aims to improve satellite attitude positioning with a high speed, magnetically levitated motor.

Beginning as a doctoral thesis work led by [Tüysüz], the motor builds on existing technologies, but has been arranged into a new application — with great effect. Currently, the maneuvering motors on board satellites are operated at a low rpm to reduce wear, must be sealed in a low-nitrogen environment to prevent rusting of the components, and the microvibrations induced by the ball-bearings in the motors reduces the positioning accuracy. With one felling swoop, this new prototype motor overcomes all of those problems.

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GNU Radio for Space (and Aircraft)

GOMX-3 is a CubeSat with several payloads. One of them is a software defined radio configured to read ADS-B signals sent by commercial aircraft. The idea is that a satellite can monitor aircraft over oceans and other places where there no RADAR coverage. ADB-S transmits the aircraft’s ID, its position, altitude, and intent.

The problem is that ADS-B has a short-range (about 80 nautical miles). GOMX-1 proved that the signals can be captured from orbit. GOMX-3 has more capability. The satellite has a helical antenna and an FPGA.

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