Battery Engineering Hack Chat

Join us on Wednesday, December 14 at noon Pacific for the Battery Engineering Hack Chat with Dave Sopchak!

Of all the things driving technology forward, you’d have to say that the ability of chip makers to squeeze more complex circuits than ever onto silicon has to rank right up there. And while that’s no doubt true, it only tells a part of the story. For our money, though, the advancements in battery technology over the last 30 years or so are the real champ, because without compact, cheap, energy-dense batteries, almost none of the cool stuff we see today, from smartphones to electric vehicles, would be practical.

Battery technology has come a long way from the days when carbon-zinc and nickel-cadmium cells were kings. New chemistries, better materials and methods, and engineering improvements have all contributed to incredibly powerful, incredibly compact batteries that make applications nobody could have thought of just a few decades ago possible.

join-hack-chatDave Sopchak has been in the thick of battery engineering since taking a doctorate in electrochemistry from Case Western Reserve. Since then he has worked at several fuel cell start-ups, and is now working on a lithium-air battery that sounds really interesting. We’ve asked him to help us wrap up the 2022 Hack Chat series with a discussion on battery engineering, with a focus on upcoming technologies and advancements that could really put some power in your pocket.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, December 14 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

The Amateur Rocketry Hack Chat Reaches For The Stars

Hackaday has been around long enough to see incredible changes in what’s possible at the hobbyist level. The tools, techniques, and materials available today border on science-fiction compared to what the average individual had access to even just a decade ago. On a day to day basis, that’s manifested itself as increasingly elaborate electronic projects that in many cases bear little resemblance to the cobbled together gadgets which graced these pages in the early 2000s.

Kip Daugirdas

But these gains aren’t limited to our normal niche — hobbyists of all walks have been pushing their respective envelopes. Take for example the successful launch of MESOS, a homebuilt reusable multi-stage rocket, to the very edge of the Kármán line. It was designed and built by amateur rocket enthusiast Kip Daugirdas over the course of several years, and if all goes to plan, will take flight once again this summer with improved hardware that just might help it cross the internationally recognized 100 kilometer boundary that marks the edge of space.

We were fortunate enough to have Kip stop by the Hack Chat this week to talk all things rocketry, and the result was a predictably lively conversation. Many in our community have a fascination with spaceflight, and even though MESOS might not technically have made it that far yet (there’s some debate depending on who’s definition you want to use), it’s certainly close enough to get our imaginations running wild.

Continue reading “The Amateur Rocketry Hack Chat Reaches For The Stars”

Amateur Rocketry Hack Chat

Join us on Wednesday, November 30 at noon Pacific for the Amateur Rocketry Hack Chat with Kip Daugirdas!

This might be going out on a limb, but it seems like most of us probably fooled around with model rockets when we were younger. Those fantastic Estes kits were great fun to put together, and launching them was always a big neighborhood event, and one of the few that could make even the coolest of the cool kids pay attention to the nerds, if only for a little while. Launch day had it all — a slight element of danger, the rotten egg stink of spent propellant, a rocket gently floating back to Earth from a dizzying height of 100 meters, and the inevitable tree-climbing party to retrieve a lost rocket.

join-hack-chatBut while model rocketry is fun, it doesn’t scale up very well. If you want to reach the edge of space, you’re going to need to make the leap across the border to amateur rocketry. That’s where the big kids play, with real engineering needed to produce and control the forces required to reach altitudes of 100 km or more. Kip Daugirdas has made that leap, building rockets capable of almost getting to the Kármán line. It’s not easy — there was plenty of design work, static engine testing, and loads of test flights leading up to it, and surely more to come. Kip will stop by the Hack Chat to help us understand what’s needed to press the edge of space, and hopefully share his plans for going all the way.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, November 30 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Lubrication Engineering Hack Chat

Join us on Wednesday, October 19 at noon Pacific for the Lubrication Engineering Hack Chat with Rafe Britton!

You know the old joke: if it moves when it shouldn’t, fix it with duct tape, and if it doesn’t move but it should, fix it with WD-40. For a lot of us, that’s about as far as our expertise on lubricants — and adhesives — goes. That’s a shame, because with hundreds of years of petrochemical engineering expertise behind us, not to mention millennia more of ad hoc experience with natural substances, just reaching for that trusty blue and yellow can for a spritz is perhaps a wasted opportunity. Sure, it’ll work — maybe — but is it really the right tool for the job?

Modern lubricants are extremely complex and highly engineered materials, often built atom by atom to perform a specific job under specific, often extremely challenging, conditions. Oils and greases are much more than just the slippery stuff that keeps our mechanical systems running, and while you might not need to know all the details of how they’re made to put them to use, a little inside information could go a long way in making sure your mechanism lasts.

join-hack-chatWe’ve invited Rafe Britton on the Hack Chat to talk about all aspects of lubrication engineering. With degrees in engineering and physics, Rafe runs Lubrication Expert and the Lubrication Explained channel on YouTube to help his clients figure out what they don’t know about lubrication, and how to put that knowledge to use in the real world. Be sure to bring your questions and concerns about lubrication, as well as your lubrication success stories and failures — especially the failures!

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, October 19 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

RF Hacking Hack Chat

Join us on Wednesday, October 12 at noon Pacific for the RF Hacking Hack Chat with Christopher Poore!

On the time scale of technological history, it really wasn’t all that long ago that radio was — well, boring. We’re not talking about the relative entertainment value of the Jack Benny Show or listening to a Brooklyn Dodgers game, but about the fact that for the most part, radio was a one-dimensional medium: what you heard was pretty much all there was to a signal, and radio was rarely used for anything particularly hackable.

Not so today, of course, where anything electronic seems to have at least one radio stuffed into it, and the space around us is filled with a rich soup of fascinating RF signals. For hackers, this is where radio gets interesting — listening in on those signals, exploring their nature, and figuring out how to put them to use are like red meat for most of us.

join-hack-chatHacking and reverse engineering opportunities abound in the RF realm, but can sometimes be a bit difficult. What’s needed is a framework for pulling those signals out of the ether and putting them into some kind of context. Fortunately, there are plenty of tips and tricks in this space; we talked about one of them, FISSURE, not too long ago. The acronym — “Frequency Independent SDR-Based Signal Understand and Reverse Engineering” — about sums up what this framework is all about. But to bring it into further focus, we’re lucky enough to have Chris Poore, a Senior Reverse Engineer at Assured Information Security, drop by the Hack Chat. We’ll talk about RF reverse engineering in general and FISSURE in particular. Be sure to stop by with your RF hacking and reverse engineering questions and war stories!

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, October 12 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Matthew [wrongbaud] Alt Is Fighting The Good Fight

In a perfect world, all of our electronic devices would come with complete documentation, and there’d be open source libraries available for interfacing them with whatever we wanted. There’d never be arbitrary lockouts preventing us from using a piece of hardware in a way the manufacturer didn’t approve of, and the “cloud” wouldn’t be a black-box server in some data center on the other side of the planet, but a transparent and flexible infrastructure for securely storing and sharing information.

Unfortunately, that’s not the world we live in. What’s worse, rather than moving towards that electronic utopia, the industry appears to be heading in the opposite direction. It seems like every month we hear about another service shutting down and leaving viable hardware to twist in the wind. Just yesterday Google announced they’d be retiring their Stadia game streaming service early next year — leaving users with unique Internet-connected controllers that will no longer have a back-end to communicate with.

Matthew Alt

Luckily for us, there’s folks like Matthew [wrongbaud] Alt out there. This prolific hacker specializes in reverse engineering, and has a knack not just for figuring out how things work, but in communicating those findings with others. His conquests have graced these pages many times, and we were fortunate enough to have him helm the Introduction to Reverse Engineering with Ghidra class for HackadayU back in 2020. This week, he stopped by the Hack Chat to talk about the past, present, and future of reverse engineering.

Matthew got his start in reverse engineering during college, when he was working in a shop that specialized in tuning engine control units (ECUs). He was responsible for figuring out how the ECUs functioned, which ultimately would allow them to be modified to improve engine performance beyond the vehicle’s stock configuration. Sometimes that involved uploading modified calibration data, or disabling functions that were detrimental to engine performance. These software changes could potentially increase engine output by as much as 50 HP, though he says that sometimes the goal was to simply increase throttle response so the vehicle would feel more aggressive on the road.

Moving on to the tools of the trade, Matthew explained why he prefers using Ghidra for embedded targets over classic reverse engineering tools like IDA Pro. As an example he points to a recent project where he used Ghidra’s API and intermediary language PCode to crack passwords in Game Boy Advance games. Though he does mention that IDA still has its place if you’re looking to peek into some Windows C++ software.

Matthew also pointed to new techniques and tools for working with fault injection which have opened up a lot of exciting possibilities over the last few years. In fact, he says tools like ChipWhisperer will become invaluable as newer devices adopt advanced security features. When gadgets are using secure boot and encrypted firmware, gaining access is going to take a bit more than just finding an unleaded serial port on the board. Glitching attacks will become more commonplace, so you might as well get up to speed now.

Colin O’Flynn’s ChipWhisperer makes side-channel power analysis and glitching attacks far more accessible.

To that end, Matthew pointed out a number of instructional courses that he and other hardware hackers such as Joe Grand have put together for those who want to get started with practical reverse engineering and have some disposable income. For those who’d rather work though it on their own, he dropped links to several Capture-the-Flag (CTF) events and wargames you can use to hone your skills.

We’d like to thank Matthew Alt for not just stopping by the Hack Chat, but for being such a good friend to the Hackaday community. His work has been inspirational for all of us here, and it’s always exciting when he’s penned a new blog post detailing another challenge bested. The next time your favorite MegaCorp releases some anti-consumer gadget, you can take some comfort in knowing he’s still out there bending hardware to his will.


The Hack Chat is a weekly online chat session hosted by leading experts from all corners of the hardware hacking universe. It’s a great way for hackers connect in a fun and informal way, but if you can’t make it live, these overview posts as well as the transcripts posted to Hackaday.io make sure you don’t miss out.

Reverse Engineering Hack Chat With Matthew Alt

Join us on Wednesday, September 28 at noon Pacific for the Reverse Engineering Hack Chat with Matthew Alt!

Our world is full of mysteries, from the nature of time to how exactly magnets work. There are some things that we just have to accept that no matter how hard we look, we’ll never get a complete answer, especially in the natural world. The constructed world is another thing, though. It doesn’t seem fair that only a relatively few people have the inside scoop on the workings of everyday things, like network routers, game consoles, and even the vehicles we drive. Of course, the companies that make these things have a right to profit from their intellectual property, but we as consumers also have a right to be curious about how these things work and to understand what the software running on these devices is doing on our behalf.

join-hack-chatLuckily, what can be engineered can be reverse engineered, if you have the right tools and the skills to use them. It can be a challenge, but it’s one Matthew Alt has taken on plenty of times. We’ve seen him deep-dive into JTAG, look at serial wire debugging, and recently even try some glitching attacks. In fact, he even taught a HackadayU course on reverse engineering with Ghidra. And now he’ll drop by the Hack Chat to talk all about reverse engineering. Join us with your questions, your exploits, and your ideas on how to go where no hacker has gone before.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, September 28 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.