Gear Up Your Gear Knowledge With Gears

Gears are fairly straightforward way to couple rotational motion, and the physics topics required to understand them are encountered in an entry level physics classroom, not a university degree. But to really dig down to the root of how gears transfer motion may be somewhat more complex than it seems. [Bartosz Ciechanowski] put together an astonishingly good interactive teaching tool on gears, covering the fundamentals of motion up through multi-stage gear trains.

Illustrating the distance traveled at different points on the disc

The post starts at the beginning – not “how to calculate a gear ratio” – but how does rotational motion work at all. The illustrations help give the reader an intuitive sense for how the rate of rotation is measured and what that measurement actually represents in the real world. From there [Bartosz] builds up to describing how two discs touching edge to edge transfer motion and the relationship of their size on that process. After explaining torque he has the fundamentals in place to describe why gears have teeth, and why they work at all.

Well written explanatory copy aside, the real joy in this post is the interactivity. Each concept is illustrated, and each illustration is interactive. Images are accompanied by a slider which lets you adjust what’s shown, either changing the speed of a rotating gear or advancing the motion of two teeth interlocking. We found that being able to move through time this way really helped form an intuitive understanding of the concepts being discussed. This feels like the dream of interactive multimedia textbooks come to life.

The GENIAC Lives Again

[Mike Gardi] credits his professional successes in the world of software development on the fact that he had access to logic-based educational games of a sort that simply don’t exist anymore. Back in the 1960s, kids who were interested in electronics or the burgeoning world of computers couldn’t just pick up a microcontroller or Raspberry Pi. They had to build their “computers” themselves from a kit.

One of those kits was the GENIus Almost-automatic Computer (GENIAC), a product which today is rare enough to essentially be unobtainable. Using images and documentation he was able to collect online, [Mike] not only managed to create a functioning replica of the GENIAC, but he even took the liberty of fixing some of the issues with the original 60-odd year old design.

Fundamentally, the GENIAC is composed of rotary switches which feed into each other to perform rudimentary logical functions. With banks of incandescent bulbs serving as the output, users could watch how placing the switches in different positions would influence the result.

This might seem a little silly to modern audiences, but thanks to a well written manual that featured a collection of compelling projects, the GENIAC managed to get a lot of mileage out of a couple light bulbs and some wire. In fact, [Mike] says that the GENIAC is often considered one of the first examples of an interactive electronic narrative, as the carefully crafted stories from the manual allowed players to go on virtual adventures long before the average kid had ever heard of a “video game”. A video about how one of these stories, “The Uranium Shipment and the Space Pirates“, can be seen after the break. Even today it would be an interesting enough toy, but back in 1955 it would have been mind-blowing.

Construction of this replica will require access to a laser cutter so you can approximate the original’s drilled Masonite backing and rotors. From there, [Mike] has produced an array of 3D printable components which are attached to the board to serve as contacts, spacers, and various other pieces of bric-a-brac. Some of the parts he couldn’t find pictures of, so he was forced to come up with his own designs. But considering the finicky nature of the original, he thinks his printed parts may actually be better than what the toy shipped with.

If you like his work with GENIAC, be sure to check out the 3D printed replica of “The Amazing Dr. Nim” that [Mike] made last year, or his breathtaking recreation of the Minivac 601.

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