Day: August 8, 2019

Designing An Advanced Autonomous Robot: Goose

August 8, 2019 by 9 Comments

Robotics is hard, maybe not quite as difficult as astrophysics or understanding human relationships, but designing a competition winning bot from scratch was never going to be easy. Ok, so [Paul Bupe, Jr’s] robot, named ‘Goose’, did not quite win the competition, but we’re very interested to learn what golden eggs it might lay in the aftermath.

The mechanics of the bot is based on a fairly standard dual tracked drive system that makes controlling a turn much easier than if it used wheels. Why make life more difficult than it is already? But what we’re really interested in is the design of the control system and the rationale behind those design choices.

The diagram on the left might look complicated, but essentially the system is based on two ‘brains’, the Teensy microcontroller (MCU) and a Raspberry Pi, though most of the grind is performed by the MCU. Running at 96 MHz, the MCU is fast enough to process data from the encoders and IMU in real time, thus enabling the bot to respond quickly and smoothly to sensors. More complicated and ‘heavier’ tasks such as LIDAR and computer vision (CV) are performed on the Pi, which runs ‘Robot operating system’ (ROS), communicating with the MCU by means of a couple of ‘nodes’.

The competition itself dictated that the bot should travel in large circles within the walls of a large box, whilst avoiding particular objects. Obviously, GPS or any other form of dead reckoning was not going to keep the machine on track so it relied heavily on ‘LiDAR point cloud data’ to effectively pinpoint the location of the robot at all times. Now we really get to the crux of the design, where all the available sensors are combined and fed into a ‘particle filter algorithm’:

What we particularly love about this project is how clearly everything is explained, without too many fancy terms or acronyms. [Paul Bupe, Jr] has obviously taken the time to reduce the overall complexity to more manageable concepts that encourage us to explore further. Maybe [Paul] himself might have the time to produce individual tutorials for each system of the robot?

We could well be reading far too much into the name of the robot, ‘Goose’ being Captain Marvel’s bazaar ‘trans-species’ cat that ends up laying a whole load of eggs. But could this robot help reach a de-facto standard for small robots?

We’ve seen other competition robots on Hackaday, and hope to see a whole lot more!

Video after the break: Continue reading “Designing An Advanced Autonomous Robot: Goose” →

Field Expedient Soldering Iron Will Do In A Pinch

August 8, 2019 by 16 Comments

If you think [Dubious Engineering]’s moniker is just a name, have a look at the pretty terrible soldering iron hacked out of a lighter in the video below. No one is suggesting this is a good idea but in an emergency, maybe it would come in handy. We liked the use of a chopstick and the formation of a heat exchanger with the copper wire coil. It was a mild disappointment that you had to drill out the chopstick, but we think you could have figured out a different method with a little thought.

The use of duct tape, of course, lends it instant hacker credibility. We suppose this might be useful not just after the robot uprising, but if you had to make a few quick solder joints far away from power and you don’t have a battery-operated iron.

Continue reading “Field Expedient Soldering Iron Will Do In A Pinch” →

3D Printing Glass

August 8, 2019 by 26 Comments

For most of us, 3D printing means printing in plastic of some sort — either filament or photo resin. However, we have all wanted to print in other materials — especially more substantial materials. Metal printers exist but they aren’t cheap. However, it is possible to print molds and cast metal parts using them. [Amos Dudley] prints molds. But instead of metal, he casts parts out of glass.

[Amos] covers several techniques. The first is creating a relief (that is a 3D shape that grows out of a base). According to the post, this prevents difficult undercuts. He then casts a mold from silica and uses a kiln to melt glass into the mold. You might expect to do that with a full-size kiln, but you can actually get an inexpensive small kiln that fits in your microwave oven.

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First Look At DEF CON 27 Official Badge; Kingpin Is Back!

August 8, 2019 by 15 Comments

The first big surprise Vegas had in store for everyone is that the DEF CON badge is an electronic badge this year. It’s traditionally been the DC practice to alternate years between electronic and non-electronic badges. Last year we had a fantastic electronic badge designed by the ToyMakers, so I had expected something more passive like the vinyl LP badge from a few years ago. What a pleasant surprise to learn otherwise!

Second up on the surprise list is the badge maker himself. The design is a throwback to days of yore as Joe Grand steps up to the plate once again. Veterans know him as Kingpin, and his badge-making legacy runs deep. Let’s jump in and take a look.

Continue reading “First Look At DEF CON 27 Official Badge; Kingpin Is Back!” →

CNC Machine Rolls Up An Axis To Machine PVC Pipe

August 8, 2019 by 31 Comments

Whether it’s wood, metal, plastic, or otherwise, when it comes to obtaining materials for your builds, you have two choices: buy new stock, or scrounge what you can. Fresh virgin materials are often easier to work with, but it’s satisfying to get useful stock from unexpected sources.

This CNC router for PVC pipe is a great example of harvesting materials from an unusual source. [Christophe Machet] undertook his “Pipeline Project” specifically to explore what can be made from large-diameter PVC pipe, of the type commonly used for sewers and other drains. It’s basically a standard – albeit large-format – three-axis CNC router with one axis wrapped into a cylinder. The pipe is slipped around a sacrificial mandrel and loaded into the machine, where it rotates under what looks like a piece of truss from an antenna tower. The spindle seems a bit small, but it obviously gets the job done; luckily the truss has the strength and stiffness to carry a much bigger spindle if that becomes necessary in the future.

The video below shows the machine carving up parts for some lovely chairs. [Christophe] tells us that some manual post-forming with a heat gun is required for features like the arms of the chairs, but we could see automating that step too. We like the look of the pieces that come off this machine, and how [Christophe] saw a way to adapt one axis for cylindrical work. He submitted this project for the 2019 Hackaday Prize; have you submitted your entry yet?

Continue reading “CNC Machine Rolls Up An Axis To Machine PVC Pipe” →

The GENIAC Lives Again

August 8, 2019 by 31 Comments

[Mike Gardi] credits his professional successes in the world of software development on the fact that he had access to logic-based educational games of a sort that simply don’t exist anymore. Back in the 1960s, kids who were interested in electronics or the burgeoning world of computers couldn’t just pick up a microcontroller or Raspberry Pi. They had to build their “computers” themselves from a kit.

One of those kits was the GENIus Almost-automatic Computer (GENIAC), a product which today is rare enough to essentially be unobtainable. Using images and documentation he was able to collect online, [Mike] not only managed to create a functioning replica of the GENIAC, but he even took the liberty of fixing some of the issues with the original 60-odd year old design.

Fundamentally, the GENIAC is composed of rotary switches which feed into each other to perform rudimentary logical functions. With banks of incandescent bulbs serving as the output, users could watch how placing the switches in different positions would influence the result.

This might seem a little silly to modern audiences, but thanks to a well written manual that featured a collection of compelling projects, the GENIAC managed to get a lot of mileage out of a couple light bulbs and some wire. In fact, [Mike] says that the GENIAC is often considered one of the first examples of an interactive electronic narrative, as the carefully crafted stories from the manual allowed players to go on virtual adventures long before the average kid had ever heard of a “video game”. A video about how one of these stories, “The Uranium Shipment and the Space Pirates“, can be seen after the break. Even today it would be an interesting enough toy, but back in 1955 it would have been mind-blowing.

Construction of this replica will require access to a laser cutter so you can approximate the original’s drilled Masonite backing and rotors. From there, [Mike] has produced an array of 3D printable components which are attached to the board to serve as contacts, spacers, and various other pieces of bric-a-brac. Some of the parts he couldn’t find pictures of, so he was forced to come up with his own designs. But considering the finicky nature of the original, he thinks his printed parts may actually be better than what the toy shipped with.

If you like his work with GENIAC, be sure to check out the 3D printed replica of “The Amazing Dr. Nim” that [Mike] made last year, or his breathtaking recreation of the Minivac 601.

Continue reading “The GENIAC Lives Again” →

Cash Register Hotkey Board Is On The Money

August 8, 2019 by 8 Comments

When presented with a pile of free electronics, sometimes you grab things for their ‘someday’ potential. Other times, you know exactly what you’re after. [Bryce] got a big old cash register for free from school because they’ve moved on to using Square or something. He scored two VFDs and a solenoid as a side effect, but he was really after that sturdy keypad and its paper-label keycaps, ripe for customization.

Two hours of reverse engineering later, he knew where the button presses were going well enough to reach for a knockoff Arduino Pro Micro and a couple of shift registers. [Bryce] wanted his hotkey-board to handle keyboard presses as well as media key input, so he went with the HID-Project library over the standard-issue Arduino version. Of course, the whole point of making your own hotkey-board is customization. For [Bryce], that means Word shortcuts and quick access to Greek letters for all those engineering reports he must write. Dig that Half-Life lambda!

What? You don’t have access to free electronics? You could make a hotkey-board out of arcade buttons. Those things can really take a beating.