laser cutter

213 Articles

DIY Laser Cutter From Non-DIY Parts

August 31, 2012 by 20 Comments

[Jerry] missed the laser cutters he had been using at the local TechShop. It closed down and after seeing some hardware in a surplus store he decided to build a laser cutter to call his own. You won’t be disappointed by his build log. It’s got a ton of hi-res images and plenty of explanation.

Often, cost is the key consideration in these types of builds. [Jerry] spent a little more than average, but look what he got back out of it. This started as a CNC machine aimed at loading silicon wafers for a company making electron microscopes. It’s barely been used, and the light-duty specs will work just fine with a laser cutter as the gantry won’t be moving much weight or fighting the rotational force of a mill motor. He tore out the stock controllers and built his own, adding a q-switched 355nm Frequency Tripled DPSS laser along the way. We’re not quite sure what that means… but in laymen’s terms it’s an ultraviolet laser source. See the finished unit cutting out some Kapton in the clip after the break.

Continue reading “DIY Laser Cutter From Non-DIY Parts” →

Portable Radio Station Gets A Beautiful Case

August 30, 2012 by 9 Comments

[Martin] put together a simple portable radio unit to take some MP3s with him while he’s out and around. The build was simple; just a no-name Chinese MP3 player, a battery, and an FM radio transmitter. To give his project a little more pizzazz, he came up with a very handsome laser cut wooden case to turn what would be a bunch of wires and components into an attractive build.

[Martin]’s case makes wonderful use of the kerf bending technique. By cutting small staggered lines in a piece of plywood, [Martin] was able to bend his laser cut enclosure into a surprisingly tight radius. With the help of a pair of laser cut forms and a bit of hot water and glue, he was able to make the shape of his case permanent.

The top and bottom of his case are also laser cut plywood, but [Martin] included a translucent plexiglas logo on the top. When his radio unit is activated a LED inside his project box lights up, illuminating his personal logo.

Kerf bending is something we’ve seen before, and we’re looking forward to seeing more project boxes use it in the future, hopefully with the application of a veneer to cover the diamond-shaped holes.

Simple Solution Makes Rocket Fin Alignment A Breeze

July 10, 2012 by 33 Comments

If you’re building model rockets you want to make sure they fly straight, and most of that is dependent on the stabilizer fins. It has long been a problem come assembly time. How can you make sure that they’re being aligned without any variation? [Rrix] mentioned that one technique is to use a square to position them perfectly perpendicular to the bench on which the rocket is being assembled. But this is still prone to error. His method uses a couple of precision jigs made out of cardboard.

He designed this pair of jigs in Inkscape, then used the files to fabricate them out on a laser cutter. It worked like a charm, but led him to another issue that can be solved in a similar way. Model rockets have rail guides that travel along a rod attached to the launch pad as the craft accelerates to a point where the fins have enough effect to keep it going in a straight line. If those guides aren’t straight, your fin alignment will be all for naught. His second version of the jigs includes a cut out for these guides.

Hackaday Links: July 1, 2012

July 1, 2012 by 22 Comments

Opening really old lock boxes

[Barry Wels] is a locksmith. One day, he got a call from a museum that had a few 17th century strong boxes that needed to be opened. After a little probing with an endoscope, he decided they could be picked with a little bit of spring steel. So, what’s in the box? [Barry] is going to send in an update in a month or two.

An awesome Geordi La Forge VISOR. But don’t take my word for it.

[DrewSmith007] made a replica of Geordi’s VISOR from Star Trek: The Next Generation. Bonus: it’s autographed by Levar Burton.

Free mirrors for your laser cutter

If you have a laser cutter, your mirrors will get damaged, and they’re very expensive to replace. [Phil] sent in a neat tip: make your own mirrors from hard drive platters.

A proper M.U.L.E. remake

Combine Settlers of Catan with M.U.L.E.. That’s what this Kickstarter is trying to do, and it sounds freakin’ awesome.

This game is so cool

A few months ago, I mapped the surface of a video game moon. Since then, Kerbal Space Program had a huge update with a brand new moon. Over on Reddit, [InsanityCore] started mapping this new moon, so I rendered it. Go give [InsanityCore] some karma. He did all the hard work.

Raspberry Pi Enclosure Turns It Into A Desktop PC

June 29, 2012 by 21 Comments

While you’re still waiting for your Raspberry Pi to be delivered, why not build an enclosure for it? This build comes from the fruitful workshop of [builttospec], and gives the Raspi a very nice case well-suited for being placed on your desktop.

Like most of [builttospec]’s case builds, this enclosure was made on a laser cutter out of acrylic and features everything you would expect in a good Raspi enclosure. All the hardware ports are available, and there’s also a slot for a GPIO ribbon cable, perfect for connecting an enclosed Raspi to whatever hardware project you’re working on.

One thing we’re loving about [builttospec]’s enclosure is the tasteful use of light pipes that funnel the light from the LED indicators on the Raspi to the surface of the case. Sure, they’re just a few bits of laser-cut polycarbonate, but its little touches like this that transform a good case build into a great one.

Files available on Thingiverse.

Building Better Cases With A Laser Cutter

June 26, 2012 by 16 Comments

[Ryan] just got his Raspberry Pi, and what better way to add a new toy to your workbench than by building a case for it? Using a laser cutter and 3D printer, [Ryan] managed to make a case that is sure to be the envy of all the other tinkerers at his hackerspace.

The build started off with a piece of dark red acrylic in a laser cutter. After cutting the Raspberry Pi logo out of this acrylic, [Ryan] cut the same logo – a little bit larger – out of plywood. Because he was very careful to measure the kerf (or the width of the laser beam/saw blade/what have you), the wooded version of the Raspi logo fit snugly inside the acrylic cut out.

The sides of the enclosure are a single piece of plywood with a kerf bend, making for a very attractive rounded case. Finally, the Raspberry Pi is mounted on a Pi plate printed on a Ultimaker.

For as many builds we see using a laser cutter here on Hackaday, there’s surprisingly little information on exploiting the true potential of these machines with marquetry, intarsia, or fretwork. Enclosures are always cool, so if you have a very elegant laser cut box, send it in and we’ll put it up.

Hoisting A Laser Cutter To The 3rd Floor (and Other Fun You’ll Probably Never Have)

June 19, 2012 by 36 Comments

The folks at Null Space Labs bought a 40W CO2 laser tube in order to build their own laser cutter. Unfortunately nobody really wants to build a laser cutter; they just want to play with a laser cutter. So they ended up biting the bullet and ordering a $4000 model from China. That’s it hovering in midair. This is the story of acquiring the unit and playing around with it once it arrived.

Check out those orange cones in the picture. Hackerspace members put them out to keep the parking spots clear so no damage was caused in the event of an accident. But since they’re located in Los Angeles some of the road warriors didn’t really care and just moved the cones anyway. Luckily the crane hoist to the third floor (they removed one of the windows) ended up going rather well.

So what do you do with a laser cutter like this one? Crack it open and make some improvements. The manufacturer says it can’t cut through steel. Well that’s only if you don’t add some O2 to the cutting process. And the stock mirrors… they’ve got to go. Turns out a simple upgrade boosted the power by about 20% (we’re wondering how they measured that). While we’re talking about optics, might as well upgrade the lens as well. You can see where they’re going with this, and [CharlieX] tells us it is just the first in a series of posts he’ll be working on.