MRRF: 3D Printed 2D Paintings

March 22, 2016 by Brian Benchoff 15 Comments

3D printing is obviously best used in printing three-dimensional objects. Laser cutters, jig saws, and CNC routers are obviously well-equipped to machine flat panels with intricate shapes out of plastic sheets, plywood, or metal, but these devices have one drawback: they’re subtractive manufacturing, and 3D printers add material. What good is this? [Jason Preuss] demonstrated a very interesting 3D printing technique at this year’s Midwest RepRap Festival. He’s producing 2D paintings with a 3D printer, with results that look like something between very intricate inlay work and a paint by numbers kit.

[Jason Preuss]' multicolor 2D print. Notice the toolpaths in the reflection. Click to embiggen. — [Jason Preuss]’ multicolor 2D print. Notice the toolpaths in the reflection of the upper left hand corner. Click to embiggen.

[Jason] is using a 3D printer, a series of very specialized techniques, and a software stack that includes a half-dozen programs to print multicolor 2D scenes. This isn’t pigment, paint, dye, or ink; the artwork becomes a single piece of plastic with individual colors laid down one at a time.

The best example of [Jason]’s work is a copy of a paint by numbers scene. Here, [Jason] makes an outline of all the shapes, separates onto different layers by color, and prints each color, one layer at a time. It’s an incredibly labor-intensive process to even get models into a slicer. Actually printing the model is even more difficult. [Jason]’s paint by numbers scene uses about twelve different colors.

[Jason]'s 3D printed paint by numbers scene. About a dozen different colors were used for this print. — [Jason]’s 3D printed paint by numbers scene. About a dozen different colors were used for this print.

We’ve seen [Jason]’s work at MRRF before, including last year’s exhibition of a fantastic chocolate clock that was a 3D printed version of an old scroll saw pattern. Taking what is normally a 2D design and translating that into something that can be built with a 3D printer seems to be [Jason]’s forte, and the results are remarkable. If you don’t know what you were looking at, you would just think these art pieces are a strange industrial fabrication process. Once you look closer, you have an immediate respect for the artistry and craftsmanship that went into a sheet of plastic only a few millimeters thick and no bigger than a piece of paper.

[Jason] hasn’t documented his build process for these 2D pictures on a 3D printer quite yet. There’s a reason for that: it’s supposedly very complicated, and it’s going to take a while to get all the documentation together. Eventually, the process will be documented and a tutorial will pop up on [Jason]’s website. He’s also on Thingiverse, with a few semi-related designs available for download.

From what we’ve seen at MRRF, in the next few years, a dual extrusion printer will be a necessity. While dual extrusion won’t be able to recreate such colorful pictures, it will make the creation of these 2D plastic panels much easier, and they will surely be popular. We can’t wait to see what [Jason] comes up with next.

Ask Hackaday MRRF Edition: 3D Printers Can Catch Fire

March 21, 2016 by Gerrit Coetzee 79 Comments

[Jay] out of the River City Labs Hackerspace in Peoria, IL cleared out a jam in his printer. It’s an operation most of us who own a 3D printer have performed. He reassembled the nozzle, and in a moment forgot to tighten down the grub nut that holds the heater cartridge in place. He started a print, saw the first layer go down right, and left the house at 8:30 for work. When he came back from work at 10:30 he didn’t see the print he expected, but was instead greeted by acrid smoke and a burnt out printer.

The approximate start time of the fire can be guessed by the height of the print before failure.

As far as he can figure, some time at around the thirty minute mark the heater cartridge vibrated out of the block. The printer saw a drop in temperature and increased the power to the cartridge. Since the cartridge was now hanging in air and the thermistor that reads the temperature was still attached to the block, the printer kept sending power. Eventually the cartridge, without a place to dump the energy being fed to it, burst into flame. This resulted in the carnage pictured. Luckily the Zortrax is a solidly built full metal printer, so there wasn’t much fuel for the fire, but the damage is total and the fire could easily have spread.

Which brings us to the topics of discussion.

How much can we trust our own work? We all have our home-builds and once you’ve put a lot of work into a printer you want to see it print a lot of things. I regularly leave the house with a print running and have a few other home projects going 24/7. Am I being arrogant? Should I treat my home work with a lesser degree of trust than something built by a larger organization? Or is the chance about the same? Continue reading “Ask Hackaday MRRF Edition: 3D Printers Can Catch Fire” →

MRRF 3D Printing Spectacular

March 19, 2016 by Brian Benchoff 18 Comments

MRRF, the Midwest RepRap Festival, is in full swing right now. The venue is packed, attendance is way up this year, and the panorama is impressive:

Panoramamini — The 2016 Midwest RepRap Festival. Click to embiggen.

New Printers

MRRF is not really a trade show. Yes, there are companies here (Google is picking up the tab for Chinese food tonight), but this is assuredly a community-based event around open source hardware. That said, Lulzbot is here, SeeMeCNC is hosting, E3D, and Ultimachine are all here. This year, there are a few new printers.

Lulzbot’s Taz 6 – the latest update to their flagship printer made its first public appearance at MRRF this year. A product update from Lulzbot isn’t like a product announcement from a normal company. Lulzbot is using rapid prototyping for manufacturing (!). They can iterate quickly and release two new printers in the time it takes Stratasys to come up with a design. This also means the releases are incremental.

Click past the break for more photos and updates.

Continue reading “MRRF 3D Printing Spectacular” →

Live From The Midwest RepRap Festival

March 18, 2016 by Brian Benchoff 22 Comments

It’s time once again for the world’s premier DIY 3D printer event, the 2016 Midwest RepRap Festival.

The 2016 Midwest RepRap festival is a yearly celebration of blue tape, aqua net, and tangled strands of 3D printer filament held at the Elkhart county fairgrounds in Goshen, Indiana. This year, the fairgrounds has fiber Internet, and we have a Dropcam. This can only mean one thing: live streaming from the best 3D printer convention on the planet.

The livestream is down because MRRF is over

This stream should be active the entire weekend, with the requisite breaks for sleep and to take the entire crew to the Chinese buffet down the street. Of course, if you’re in the area, you’re more than welcome to stop by. Registration is free, although a small donation would be appreciated.

The schedule for the event is as follows:

Friday: now until 10pm Eastern
Saturday: 10am to 6pm Eastern
Sunday: 10am to 3pm Eastern

The (incomplete) list of speakers (which might be livestreamed) is as follows:

E-Nable 3D printed prosthetics
B3 Innovations From MRRF to retail
IMade3D STEM + Jellybox
MakerOS Make Money with 3D Printing
J. Conway 3D Printer Adaptive Scanning Technologies

Hackaday Links: March 13, 2016

March 13, 2016 by Brian Benchoff 26 Comments

Way back in 2014, Heathkit was a mystery. We knew someone was trying to revive the brand, but that was about it. Adafruit pulled out all the stops to solve this mystery and came up with nothing. The only clue to the existence of Heathkit was a random person who found a geocache in Brooklyn Bridge Park. Since then, Heathkit has released an odd AM radio kit and $150 antenna. These offerings only present more mysteries, but at least [Paul] was finally rewarded for finding the Heathkit geocache. Heathkit sent [Paul] the AM radio kit. He says it’s neat and well documented.

[David] is doing his masters thesis on, “The motivation of the maker community”. That means empirical data, and that (usually) means surveymonkey. You can take his survey on the motivations of the maker community here.

America’s best loved companies, Verizon and Makerbot, together at last.

The BeagleBone Black was launched in 2013. The BeagleBone Green – a Seeed joint – showed up last August. The BeagleBone Blue, released just a few months ago, is a collaboration between the UCSD engineering department and TI. Now there’s the BeagleBone Enhanced. Yes, they should have picked another color. Perhaps ecru. The BB Enhanced sports one Gigabyte of RAM, Gigabit Ethernet, two USB ports and two USBs via an expansion header, optional serial NOR Flash for a bootloader, optional six-axis gyro, and optional barometer.

Atmel is changing a few AVRs. There is a new die for the ATMega 44, 88, 168, and the ‘Arduino chip’, the ATMega328. Most of the changes are relatively inconsequential – slightly higher current consumption in power save mode – but one of these changes is going to trip up a lot of people. The Device ID, also known as the source of the avrdude: initialization failed, rc=-1 error, has changed on a lot of chips.

Makeit Labs in Nashua, New Hampshire has a problem. They were awarded $250,000 in tax credits to help them move and renovate. Sounds like a very good problem, right? Not so: they need to sell these tax credits before the end of the month, or they lose them. They’re looking for a few businesses in New Hampshire to buy these tax credits. From [Peter Walsh]: “Under the credit program, a typical business donating $10,000 would save $9,000 on their state and federal taxes! That $10,000 donation would cost them only $1006!” Does that make sense? No, it’s taxes, of course not. If you’re a business in New Hampshire and are looking to reduce your tax burden, this is the solution.

So I mentioned MRRF, right? You should go to MRRF. It’s next weekend.

Join Us At The Greatest 3D Printing Festival On Planet Earth

March 11, 2016 by Brian Benchoff 10 Comments

Winter is hanging on like clinical depression, which means it’s that time again for the greatest 3D-printing festival on the planet Earth. It’s time for the Midwest RepRap Festival, next weekend, March 18-20th in Goshen, Indiana.

I can’t explain why, but for some reason the Midwest RepRap Festival is an oasis of building, doing, and hacking right in the middle of the county fairgrounds for Elkhart County, Indiana. It’s free for everyone to attend. The event isn’t choked with vendors, leaving the people who actually do stuff left to fight over a few picnic tables on the outskirts of the venue. It is, by far, the most community-centered event we go to every year.

If you’re wondering what you can expect at a 3D printer convention in the middle of nowhere, check out a few of the posts we’ve published from MRRF over the last few years. We’ve seen 3D printed waffles, resin casting with 3D printed molds, bizarre movement platforms, Bioprinting, and stuff from Lulzbot. That’s just the stuff that has deserved its own Hackaday post: we’ve seen the world’s largest 3D printed trash can, R2D2, battle droids (it’s even money if BB-8 is going to show up this year), a Printer made out of K’nex, and the most beautiful 3D printer we’ve ever seen. There was a T-shirt cannon powered by 300 psi shop air.

Every year I write a post announcing that we’ll be heading to MRRF next week, simultaneously praising the event as one of the greatest ‘maker’ and ‘DIY’ meetups, while pointing out the local WalMart parking lot has a place to park horse-drawn buggies. Both observations are true. For one weekend a year, Goshen, Indiana is the place everyone reading Hackaday should go to, and that is why we are once again proud to sponsor this glorious event.

Hackaday Links: March 6, 2016

March 6, 2016 by Brian Benchoff 12 Comments

There’s the R2 Builders Club, hundreds of people are building BB-8, but there are a few robots that don’t get enough love from the amateur propsmiths. [Kenneth] just finished up his build of Crow from MST3K. He built Tom Servo a year or so ago and K-9 from Doctor Who. The beautiful thing about building MST3K robots and Doctor Who props is that you’re probably working with a larger budget than the prop department had.

Heathkit’s new website is up. The two products we know about so far – an AM radio kit and a slim jim antenna – can only be described as, ‘meh.’ Still, there are a few upgrades for old kits available and the requisite amount of nostalgia.

On today’s issue of, ‘should not be attempted by anyone, ever, under any circumstance’ here’s how to build a table saw at home. Yes, it’s a table saw built from a piece of aluminum, styrofoam, hot glue, and a shoe box. The guy really botched it by not going for the zero clearance insert here, but at least the fence is only a few dozen degrees off parallel with the blade.

[Mathieu] is working on a Mooltipass Mini. It’s tiny and the scroll wheel thingy makes things fun.

March 18th through March 20th is the Midwest RepRap Festival in Goshen, Indiana. This is, by far, the best conference, meetup, or festival we go to year after year. We’ll have a few members of the Hackaday crew at the event, and rumor has it the Internet has made it to Indiana this year.

Adafruit got a writeup in the New Yorker. The article is technically about the art of PCB design, but as with most general interest pieces on electronics it is awash in non sequiturs and simply defining the terminology.

[Oscar] built a miniature replica of a blinkenlight computer last year for the Hackaday Prize. This was the PiDP-8/I. While it looks awesome, the PDP-8/I is inherently limited. [Oscar] has his design methodology down, and now he’s working on a miniature replica of the king of the PDPs. It’s the PiDP-11/27. It’s just a prototype and render now, but the finished project will have custom switches, a handsome bezel, and will be much more capable.

MAME is now FOSS. That’s great news, but think about the amount of work that went into making this happen. MAME is 19 years old, and that means everyone who has contributed to the project over the years needed to sign off on this initiative.