3D-Printer Gets Hot-Swappable Hot-Ends

3D printers can be hacked into a multitude of useful machines, simply by replacing the filament extruder with a new attachment such as a laser engraver or plotter.

However, [geggo] was fed up with re-wiring and mounting the printhead/tool every time he wanted to try something new, and set out to design a modular printhead system for next-level convenience. The result? A magnetic base-plate, allowing a 3D printer to become a laser engraver within a matter of seconds. This new base-plate mounts onto the existing ball bearings and provides a sturdy place for attachments to snap to – with room for two at once.

Using neodymium magnets to mount the printhead to the base-plate provides enough force to keep the attachment in place and compress 30 pogo pins, which make the electrical connections. These carry the lines which are common to all attachments (heater, thermistor and fan), as well as custom connections for certain attachments – for example the extruder stepper motors.  A Flexible Flat Cable (FFC) is used to connect the pogo pin PCB to the main controller.

So far, the list of tools available for fitting includes an MK8 extruder, a E3D v6 hotend (for Bowden extrusion), a laser, a micrometer dial indicator, and a pen plotter (used for writing a batch of wedding invitations!). There was even some success milling wood.

For some automated extruder switching action we’ve shown you in the past, check out the 3d-printer tool changer.

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