reinforcement

2 Articles

Non-planar 3d-print on bed

Improved And Open Source: Non-Planar Infill For FDM

April 23, 2025 by 16 Comments

Strenghtening FDM prints has been discussed in detail over the last years. Solutions and results vary as each one’s desires differ. Now [TenTech] shares his latest improvements on his post-processing script that he first created around January. This script literally bends your G-code to its will – using non-planar, interlocking sine wave deformations in both infill and walls. It’s now open-source, and plugs right into your slicer of choice: PrusaSlicer, OrcaSlicer, or Bambu Studio. If you’re into pushing your print strength past the limits of layer adhesion, but his former solution wasn’t quite the fit for your printer, try this improvement.

Traditional Fused Deposition Modeling (FDM) prints break along layer lines. What makes this script exciting is that it lets you introduce alternating sine wave paths between wall loops, removing clean break points and encouraging interlayer grip. Think of it as organic layer interlocking – without switching to resin or fiber reinforcement. You can tweak amplitude, frequency, and direction per feature. In fact, the deformation even fades between solid layers, allowing smoother transitions. Structural tinkering at its finest, not just a cosmetic gimmick.

This thing comes without needing a custom slicer. No firmware mods. Just Python, a little G-code, and a lot of curious minds. [TenTech] is still looking for real-world strength tests, so if you’ve got a test rig and some engineering curiosity, this is your call to arms.

The script can be found in his Github. View his full video here , get the script and let us know your mileage!

Continue reading “Improved And Open Source: Non-Planar Infill For FDM” →

Steel-Reinforced 3D Prints

April 22, 2019 by 17 Comments

Continuing on the never-ending adventure of how to make a 3D print stronger, [Brauns CNC] is coming at us with a new technique that involves steel-reinforced 3D printed parts.

We’ve seen plenty of methods to create stronger 3D prints, from using carbon fiber filament to simply printing the part in a way that the layers of the print are orthogonal to the direction of force. We’ve even seen casting carbon fiber bars into 3D prints, but of course that will only work with straight parts. [Brauns]’ technique uses steel wire, embedded into the print itself, and from some testing there’s about a 50% increase in strength of the part.

The process of embedding a steel cable into a 3D printed part is simply taking apart the model and putting a channel in for the cable. At a specific layer height, the printer is stopped, the steel cable is embedded with the help of a soldering iron, and the printer continues doing its thing.

There’s a slight amount of Gcode hacking to make this happen, and the process of embedding a steel cable into a print is a bit finicky. Still, if you want stronger 3D prints, there are worse ways to do it, and certainly less effective ways of doing it. You can check out the video for this technique below.

Continue reading “Steel-Reinforced 3D Prints” →