Selective Solar Sintering With Sand

[Markus Kayser] built an amazing solar powered SLS printer, but instead of using lasers and powdered plastics his machine uses the power of the sun to heat sand into complex shapes.

[Markus]’ printer uses the same concept as his earlier solar cutter – burning things with a magnifying glass. Interestingly, the printer isn’t controlled with stepper motors and reprap electronics – it’s completely cam driven. The solar panels only power the motor attached to the frame moving on bearings made from skateboard wheels.

We’d guess that [Markus] is using a little more than 2 square meters of Fresnel lenses in his project. Since solar irradiance is about 120 W/m² (PDF warning), [Markus] is concentrating a lot of energy onto a point the size of a quarter, which would be necessary to heat up sand to its 1500° C melting point. The resolution isn’t what you could get with a laser, but [Markus] was able to print an amazing bowl along with other complex 3d shapes.

Check out [Markus]’ video of the solar sinter printer after the break. There’s also a video of his previous experiment with the solar cutter.

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25C3: Solar-powering Your Gear

solar

The 25th Chaos Communication Congress is underway in Berlin. One of the first talks we dropped in on was [script]’s Solar-powering your Geek Gear. While there are quite a few portable solar products on the market, we haven’t seen much in the way of real world experience until now.

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LED Sensor Solar Tracker


More of my EV kick coming through. A solar tracker is used rotate a solar panel to get optimum energy from the sun. This one uses LEDs as the light sensor and mosfets to drive the output to rotate on a single axis. He even reduced the duty cycle on the fets so no heatsink is needed. Mounting in a peanut butter jar keeps the circuit dry and allows the sun to shine through. (The designer sells these, but has circuits up on the site)