An Impeccably Designed High-Speed LED Flash

If you want to take a picture of something fast, and we mean really fast, you need to have a suitably rapid flash to illuminate it. A standard camera flash might be good enough to help capture kids running around the back yard at night, but it’s not going to do you much good if you’re trying to get a picture of a bullet shattering a piece of glass. For that you’ll need something that can produce microsecond flashes, allowing you to essentially “freeze” motion.

You can buy a flash that fast, but they aren’t common, and they certainly aren’t cheap. [td0g] thought he could improve on the situation by developing his own microsecond flash, and he was kind enough to not only share it with the world, but create a fantastically detailed write-up that takes us through the entire design and construction process. Even if you aren’t in the market for a hyper-fast flash for your camera, this is a fascinating look at how you can build an extremely specialized piece of gear out of relatively common hardware components.

So what goes into a fast LED flash? Rather unsurprisingly, the build starts with high-quality LEDs. After some research, [td0g] went with an even dozen CREE CXA2530 arrays at just shy of $7 USD each. Not exactly cheap, but luckily the rest of the hardware is pretty garden variety stuff, including a ATMega328P microcontroller, some MOSFETs, and a TC4452 driver. He did pack in some monstrous 400 V 10μf capacitors, but has since realized they were considerably overkill and says he would swap them out if doing it all over again.

To make development easier (and less costly, should anything go wrong), [td0g] designed the flash so that the LEDs are arranged in banks of three which can be easily removed or swapped in the 3D printed case. Each trio of LEDs is in a removable “sled” that also holds the corresponding capacitor and MOSFET. Then it was just a matter of getting the capacitors charged up and safely dumping their energy into the banks of LEDs without frying anything. Simple.

At this point, the astute reader is probably thinking that a high speed flash is worthless without an equally fast way of triggering it. You’d be right, but [td0g] already figured that part. A couple years back we covered his incredible ballistic chronometer which is being used as a sensor to fire off his new flash.