[Caleb Kraft] Brings Us The Moon, On A Budget

As you might expect from one of our most illustrious alumni, [Caleb Kraft] is a rather creative fellow. Over the years he’s created some absolutely phenomenal projects using CNC routers, 3D printers, laser cutters, and all the other cool toys the modern hacker has access to. But for his latest project, a celebration of the full Moon, he challenged himself to go low-tech. The Moon is something that anyone on Earth can look up and enjoy, so it seemed only fitting that this project should be as accessible to others as possible.

[Caleb] started this project by looking for high-resolution images of the Moon, which was easy enough. He was even able to find sign shops that were more than happy to print a giant version for him. Unfortunately, the prices he was quoted were equally gargantuan. To really be something that anyone could do, this project needed to not only be easy, but as affordable as possible. But where do you get a giant picture of the Moon for cheap?

He eventually found a source for Moon shower curtains (we told you he was creative), which fit the bill perfectly. [Caleb] says they aren’t nearly as detailed as the original images he found, but unless you’ve got your face pressed up against it you’ll never notice anyway. To make the round frame, he used PEX tubing from the hardware store and simply stapled the curtain directly to the soft plastic. The hardest part of the whole project is arguably getting the curtain flat and taut on the PEX ring.

Technically you could stop now and have a pretty slick piece of art to hang on your wall, but [Caleb] took the idea a bit farther and put a strip of RGB LEDs along the inside of the ring. The shower curtain material does a decent enough job of diffusing the light of the LEDs to make it look pretty good, though there’s certainly some room for improvement if you want to get a more even effect over the entire surface. While you’re at it, you might as well add in some additional electronics so the lighting matches the current phase of the real-life Moon.

On the other hand, if you’re willing to settle for a far more diminutive version of Luna and don’t mind using those highfalutin hacker tools that [Caleb] decided to avoid for the good of mankind, we’ve got a project you might be interested in.

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Building A Hardware Store Faraday Cage

Most Hackaday readers are no doubt familiar with the Faraday cage, at least in name, and nearly everyone owns one: if you’ve ever stood watching a bag of popcorn slowly revolve inside of a microwave, you’be seen Michael Faraday’s 1836 invention in action. Yet despite being such a well known device, the average hacker still doesn’t have one in their arsenal. But why?

It could be that there’s a certain mystique about Faraday cages, an assumption that their construction requires techniques or materials outside the realm of the home hacker. While it’s true that building a perfect Faraday cage for a given frequency involves math and careful attention to detail, putting together a simple model for general purpose use and experimentation turns out to be quick and easy.

As an exercise in minimalist hacking I recently built a basic Faraday cage out of materials sourced from Home Depot, and thought it would be interesting to not only describe its construction but give some ideas as to how one can put it to practical use in the home lab. While it’s hardly a perfect specimen, it clearly works, and it didn’t take anything that can’t be sourced locally pretty much anywhere in the world.

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Desktop CNC From Hardware Parts Really Makes The Cut

We love shop made CNC mills, so when [joekutz] tipped us off about the desktop sized CNC he just completed, we had to take a look. Each axis slides around on ball bearing drawer slides, and the machine itself is constructed with MDF and aluminum. And the results it produces are fantastic.

4950561437395360713thumbThe machine’s work area weighs in at 160*160mm with a height of 25mm. Its the table is moved around with a pair of NEMA17 motors and M8 stainless steel threaded rods. Motor control is done with a pair of Arduino’s but they also do double duty with one processing G-code while the other handles the keypad and LCD interface.

The business end is a Proxxon rotary tool whizzing up to 2000RPM, and while [joekutz] hasn’t tried it on soft metals like brass or aluminum, he has successfully cut and engraved wood, plastics and copper clad PCB material.

Be sure to join us after the break for some YouTube videos. [joe] has posted three of a planned five-part-series which aren’t linked to in the project page shown above. to see this machine in action and get a rundown how it all works

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DIY HHO Mini Torch

Fascinated by hydrolysis apparatuses? Me too. Here’s a cool how-to that might convince you to make one! It’s a very simple and easy to build HHO torch using plumbing parts from the hardware store.

The entire build uses almost all standard readily available parts — except for the nozzle assembly. It’s an easy modification though, under the copper pipe endcap is a brass M6 nut that has been soldered in place – this allows you to switch out the MIG welding tips at any time.

[Peter] also shows off another useful tip that allows you to reduce the orifice size of the MIG welding tip – simply hammer a ball bearing into it. Seriously, check out the Instructable and see for yourself! This allows him to reduce the orifice size down to non-standard sizes which in turn allows him to increase the intensity of his HHO flame.

Now all you need is a source of HHO — but don’t worry, we’ve covered that before too!

[via Reddit]

Building An Internal Combustion Engine From Hardware Store Parts

[MacGyver] [Lou Wozniak] is on a mission to build an internal combustion engine using only hardware store parts. What you see above is his third attempt at it. Depending on your hardware store this may have ventured outside of what they sell because [Lou] switched over to using gasoline. But the first two attempts were powered by a propane torch fuel canister.

Unfortunately it still isn’t running. But the demo below makes us think that he’s really close. Timing is always touchy and that seems to be what is causing the problems. He makes use of a lot of plumbing fixtures. At the right you can see the parts (including a peanut butter jar) which make his carburetor with a valve pointing straight up as the choke. The fuel and air mixture moves down through the pipe to the cylinder and valve assembly where it is ignited by the black grill igniter module. His custom cut plywood gear moves with the fly-wheel. It triggers his improvised spark plug by using a bit of wire to pull on the leaf switch.

We feel like he’s so close to getting this up and running. If you have any advice on where he might be going wrong [Lou] welcomes your input.

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