Midwest RepRap Festival: 3D Printed Waffles

Hackaday is settling in with the action at the Midwest RepRap Festival in Goshen, Indiana. Already it’s turning out to be a great weekend; an hour after the doors opened at 6:00 pm on Friday, with a freight train blocking traffic for half the town, there were more than 100 people through the doors. I have since stopped counting.

As far as who’s here, Lulzbot, the guy behind the Smoothieboard, Ultimaker, [Josh] from MakerJuice, [Jo Prusa], [Nicholas Seward], creator of the RepRap Wally, Gus, and Simpson, and the folks from MakerHive and Maker’s Tool Works.

Everybody is having tons of fun and I’m currently giving away Hackaday T-shirts in return for a contribution to the beer fund. The real show starts Saturday morning with a waffle breakfast, talks from famous reprappers, and hours and hours of fun.

Pics of some cool stuff below, here are two live streams, videos of awesome stuff up tomorrow.

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Your Weekend Plans: Hardware Freedom Day

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Hardware Freedom Day is tomorrow: Saturday, March 15th 2014. This is the third year for the event, which seeks to raise awareness about what Open Hardware is, and to encourage hackers and makers to share their own work with the world.

This is a concept that we believe in strongly here at Hackaday. There are a multitude of reasons to support open hardware. We usually look at it from two angles: education and user freedom. If the design for your projects are available, others can learn from your successes and produce even cooler things that in turn should be made open. At the same time, if you have a device that’s nearly-awesome, a skilled hacker will have a much easier time getting it there if the original design can be used as a reference.

If you want to see what’s going on near you there are events on every continent (except Antarctica… lame!). If continental adjacency isn’t close enough consider pulling together an adhoc event, or just going through that project you finished last year and publishing the files for others to use.

 

DAGU: The Standalone CNC Controller

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In terms of user interfaces, 3D printers are far, far beyond the usual CNC machine. It’s difficult to find a new, commercial 3D printer without some sort of display, set of buttons, and an SD card slot for loading G Code and running a printer. For CNC routers, though, you’re usually dealing with a parallel port interface connected to an old computer.

DAGU hopes to change that by providing a huge 240×128 LCD display, a bunch of buttons, and an SD card slot for loading G Code directly from an SD card. This is a fully functional controller, able to deliver 3.5 A to each stepper motor winding.

Right now DAGU is in the prototype stage, but already there are some really interesting features: the interface allows for a basic preview of the job before it begins, and should be somewhat affordable. At least as cheap as using an old computer for CNC control, anyway.

Video demo of the use and operation of DAGU below.

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Open-Source Sentry Gun Plans Promise The Next Level Of Office Warfare

We admit it, we were browsing Reddit when we found this beautifully hacked together Nerf Sentry turret. But are we ever glad we did — as it turns out, it is very similar to the totally awesome, open-source Project Sentry Gun.

We have actually covered a project that used that system before, but it looks like it has evolved a bit more since then. It’s just too cool not to share.

The system itself is quite simple and easy to build. You’re going to need three servo motors, an Arduino, a webcam, and assorted wires, nuts and bolts, etc etc. Grab a copy of the code, slap it all together, and you’re ready for business!

Just take a look at the following video of the Gladiator II Paintball Sentry Gun — we know you’re going to want to build one now.

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Old Inkjet Turned Into An SVG Plotter

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What do you do when you have an old printer, a portable CD player, and a handful of other electronics sitting around? Turn it into a plotter, of course.

The frame of the plotter was taken from a ye olde Epson printer, reusing the two stepper motors to move the paper along its length and width. The pen is attached to the laser head of a junked portable CD player. With this, it’s just three stepper motors that allow the Arduino control system to move the pen across the paper and put a few markings down.

The motors on the printer are, in the spirit of reuse, still connected to the printer’s driver board, with a few leads going directly from the Arduino to the parallel port interface. The motor in the CD player is another ordeal, with a single H-bridge controlling the lifting of the pen.

On the software side of things, a Processing sketch reads an SVG file and generates a list of coordinates along a path. The precision of the coordinates is set as a variable, but from the video of the plotter below, this plotter has at least as much resolution as the tip of the pen.

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Foldscope Promises Microscopes For Everyone!

The folks over at PrakashLab at Standford University have come up with an amazingly simple microscope design called the Foldscope, which could make microscopes feasible in even the most remote areas.

The Foldscope is an optical microscope that can be made out of paper and printed components, much like a piece of origami. It can magnify up to 2,000X, costs less than a dollar to manufacture, and can provide a sub-micron resolution of 800nm. It requires no external power, fits in a pocket, and could survive being dropped off the top of a 3 story building!

It takes advantage of new technologies that make it possible to print micro-optics, micro-electronics, micro-flexures, and even micro-fluidics. Just take a look at the following bill of materials and diagram explaining the mechanism.

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Panning GoPro Mount Catches Bad Drivers On Video

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[Chris] must live in a neighborhood with a lot of bad drivers. He built this motorized panning GoPro mount so he can record and share his neighbors’ mobile misadventures with the world. He started with a custom machined aluminum frame. The frame clips onto a suction cup mount grab bar. The stock GoPro mount sits on a machined HDPE puck, which is rotated by a NEMA 11 stepper motor. [Chris] used a Pololu A4988 stepper motor driver to handle the coils. Initially he used an Arduino to generate pulses for the stepper driver. A true Hackaday fan though, he decided that an Arduino was overkill, and broke out a 555 timer. A DPDT switch powers up the 555 and controls the stepper driver’s direction input. The electronics all fit neatly in a small project box which doubles as a hand controller.

While setting up for a test drive [Chris] found that he could only lock down one suction cup on his car’s curved sunroof. Considering the light weight of the GoPro, one suction cup is probably enough. Just to be safe, [Chris] added a rope leash down through the sunroof.

We think the stepper motor was a good choice for this project. Since the motor is direct drive, there are no gears to strip. The stepper’s holding torque also keeps the camera pointed in the right direction at highway speeds. With no wires directly connecting the GoPro to the car, [Chris] can spin the camera 360 degrees without worrying about tangles. Verifying the camera’s direction is just a matter of looking up through the car’s sunroof. Click past the break to see [Chris’s] camera mount in action. 

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