Lessons Learned While Building A DIY Pen Plotter

There was a time when plotters were the pinnacle of computer graphics output. While they aren’t as common as they used to be, there are some advantages to having a plotter. [Symon] wanted a plotter and decided to make one from scratch. Truthfully, he wants to build a CNC machine, so the plotter is just a stepping stone. In fact, some of it may be a little much for just a plotter. Other design choices have worked for the plotter, but don’t look like they will work well for the eventual CNC design.

As an example, the plotter uses 2020 extrusions and lead screws. An Arduino with a CNC shield provides the brains. GRBL, of course, runs on the Arduino, so the whole machine runs fine with normal G-code. This post will be especially interesting if you want to build a plotter or something similar. We especially like that it covers the design rationale for each choice made It is great to learn from others successes and, of course, their mistakes.

If you really want just a plotter, you don’t have to spend much. You can even go super minimal if you want.

Pen Plotter Uses Polar Coordinates

To keep track of a location in a two-dimensional space, two measurements are needed. Most of the time, we would naturally think to do this by the Cartesian method, measuring position along one axis and then again along a second axis. But this isn’t the only way of keeping track of position. Polar coordinates, where the distance from the origin and an angle are used as the two measurements, works just as well, and sometimes can be a preferred method. This pen plotter tosses the expected Cartesian methodology we would typically expect in favor of this polar system.

The first prototype that [André] built was a good proof of concept. A pen attached to a movable carriage on a single rotating arm produced passable drawings, but as all prototypes go this one needed some refinement. Limit switches at the ends of the table, as well as within the arm, served to orient the plotter so that it didn’t manually need to be zeroed out every time. A linear actuator was added to give finer control over the pen’s pressure on the table, and finally an encoder was added to the base of the plotter to more accurately correct positional errors in the rotating arm mechanism.

With everything said and done, the polar coordinate plotter seems to work just as well as its Cartesian cousins might, orienting it like this has some advantages as well. Specifically, it is more adapted to drawing curves or circles than an X-Y device might be able to, like we saw with this similar sand-drawing plotter. Also, if allowed to rotate its entire 360-degree reach instead of just the 90 degrees shown in the video, a machine like this could theoretically reach a wider workspace more easily than other plotters.

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Modern Demo For A Casio PB-700 Pocket Computer Plotter

[Fred] has a Casio PB-700 pocket calculator / computer, complete with the companion docking station featuring a four-color pen plotter, model FA-10, and a microcassette tape recorder, model CM-1. He really wanted to see what this plotter could do, but there were no demos that he could find. So despite only having one working pen, [Fred] took matters into his own hands and proceeded to make his own.

What if I made a program where I type what I want to draw and the PB-700 just draws it?

Penguin from Penguindrum eating Popcorn

[Fred] succeeds, shoehorning several sub-projects into a single convoluted work flow: request an image from the PB-700 and after a long pause the plot emerges. The cute microcassette recorder is too much of a hassle, so he emulates the audio interface on a PC using a utility called casutil that reads and writes .wav files in PB-700 format. Much of his effort is spent figuring out how to request an image from Midjourney without being banned, but eventually comes up with a workable but shaky solution. The last steps are to convert the image into a line drawing, and then wrap up all those X-Y coordinates into a Basic program and send it back down to the PB-700 for plotting.

You can read more details in the PloTTY GitHub repository. There were several of these pocket computers with plotters coming out of Japan in the 1980s. In addition to this Casio, the Radio Shack TRS-80 PC-1 and PC-2 come to mind, which were re-branded versions of the Sharp PC-1211 and PC-1500 models. We wrote about them last year. This author had a PC-2 in 1985 and used it to plot antenna patterns at his desk, bypassing the IT department’s red tape. Have you ever used any of these pocket plotters? If so, let us know in the comments below. Thanks to [Altomare] for send us the tip.

Sand Drawing Plotter Runs On ESP32

Humans have always drawn lines in the sand, whether it’s to communicate a plan of attack or to indicate metaphorically a very real boundary. It’s also something we do just for the aesthetic pleasure, and this plotter from [aidenvigue] is great at performing in just that role.

The plotter traces patterns in the circular sand tray by dragging a small marble with a magnet. This is achieved with a pair of NEMA 17 stepper motors, set up in a polar coordinate fashion. One stepper motor controls the angle, while another motor controls the marble’s distance from the center point of the circle. It’s a simple way to build a circular plotter, and works far better than a Cartesian setup would for this geometry. The build uses an ESP32 as the brains of the operation. It hosts a web interface that allows various patterns to be selected and run on the device. It also runs a set of addressable SK6812 LEDs that light the sand rather nicely.

We’ve seen some great sand plotters before, and have always been particular fans of the larger variety. Video after the break.

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Irreproducible, Accumulative Hacks

Last weekend, I made an incredibly accurate CNC pen-plotter bot in just 20 minutes, for a total expenditure of $0. How did I pull this off? Hacks accumulate.

In particular, the main ingredients were a CNC router, some 3D-printed mounts that I’d designed and built for it, and a sweet used linear rail that I picked up on eBay as part of a set a few years back because it was just too good of a deal. If you had to replicate this build exactly, it would probably take a month or two of labor and cost maybe $2,000 on top of that. Heck, just tuning up the Chinese 6040 CNC machine alone took me four good weekends and involved replacing the stepper motors. Continue reading “Irreproducible, Accumulative Hacks”

Purpose-Built Plotter Pitches In To Solve Wordblitz On Your Phone

It seems like most hackers have never played a game without at least wondering how to cheat at it. It’s not that we’re a dishonest lot, at least not as a rule. It’s more that most games hold less challenge for us than does figuring out how to reverse engineer the game’s mechanics. We don’t intend to cheat; it just sort of happens.

Or at least that’s the charitable way to look at such smartphone game cheats as this automated word-search puzzle solver. The game is Wordblitz, which is basically an implementation of classic Boggle along with extra features to release more dopamine and keep you playing. Not one to fall for that trick, [ghettobastler] whipped up a quick X-Y gantry from MDF using a laser cutter, added a stylus in the form of a cotton swab tipped with aluminum foil, and a vision system based on a simple web camera. The bed of the gantry has a capacitive plate so the stylus can operate the phone, along with a frame of ArUco fiducial marker to aid in locating the phone.

A Raspberry Pi handles the machine vision part of the process, which uses OpenCV to estimate the phone’s location and extract the current game tiles. The words in the game field are located by a solver that [ghetto] had previously written; a script then streams G-code to the plotter to peck out the answers at blazing speed, or at least faster than even [Peggy Hill] could manage. See the video below for a sample game being solved.

One word of warning if you choose to build this: [ghettobastler]’s puzzle-solving algorithm is based on a French dictionary, so you’ll have to re-teach it for other languages. But whatever language it’s in, this reminds us a bit of some of the Wordle solvers we’ve seen recently.

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Hackaday Links: June 26, 2022

Head for the hills!! We’re all doomed! At least that’s the impression you might get from the headlines about the monster Earth-facing sunspot this week. While any sunspot that doubles in size within a matter of days as AR3038 has done is worth looking at, chances are pretty low that it will cause problems here on Earth. About the best this class of sunspot can manage is an M-class solar flare, which generally cause radio blackouts only at the poles, and may present a radiation problem for the crew of the ISS. So no, this sunspot is probably not going to kill us all. But then again, this is the 2020s, and pretty much everything bad seems like it’s possible.

Speaking of bad outcomes, pity the poor Sonos customers and their ongoing battle with the company’s odd “glitches.” For whatever reason, customers have been getting shipments of Sonos products they never ordered, with at least one customer getting over $15,000 worth of products shipped. The customer reports ordering five Sonos items, but the company saw fit to fill the order six times, stuffing their apartment with goods. Sonos doesn’t appear to be doing much to make it right; while offering the customer free shipping labels to return the goods, they were expected to schlep the packages to a UPS store. And then there’s the money — Sonos charged the customer for all the unordered goods, and won’t issue a refund till it’s all returned.

If you’ve ever wondered exactly what the signals going up and down your cable line look like, you’ll want to check out this video from Double A Labs. Using an RTL-SDR dongle and some spectrum analyzer software they probed the RF signals on the cable, with some fascinating results. The first 11 minutes or so of the video are devoted to setting up the hardware and software, although there is some interesting stuff about broadband network architecture right up at the start. The scans are interesting — you can clearly see the 6-MHz quadrature amplitude modulation (QAM) digital channels. We were surprised to learn that these start at just about the FM broadcast band — about 108 MHz. There were a couple of little surprises hiding in the spectrum, like two unmodulated analog TV carriers in one spot, and the fact that there are over 400 virtual channels jammed into 41 6-MHz QAM channels. Broadband indeed.

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