Rocket Lab Sets Their Sights On Rapid Reusability

Not so very long ago, orbital rockets simply didn’t get reused. After their propellants were expended on the journey to orbit, they petered out and fell back down into the ocean where they were obliterated on impact. Rockets were disposable because, as far as anyone could tell, building another one was cheaper and easier than trying to reuse them. The Space Shuttle had proved that reuse of a spacecraft and its booster was possible, but the promised benefits of reduced cost and higher launch cadence never materialized. If anything, the Space Shuttle was often considered proof that reusability made more sense on paper than it did in the real-world.

Rocket Lab CEO Peter Beck with Electron rocket

But that was before SpaceX started routinely landing and reflying the first stage of their Falcon 9 booster. Nobody outside the company really knows how much money is being saved by reuse, but there’s no denying the turn-around time from landing to reflight is getting progressively shorter. Moreover, by performing up to three flights on the same booster, SpaceX is demonstrating a launch cadence that is simply unmatched in the industry.

So it should come as no surprise to find that other launch providers are feeling the pressure to develop their own reusability programs. The latest to announce their intent to recover and eventually refly their vehicle is Rocket Lab, despite CEO Peter Beck’s admission that he was originally against the idea. He’s certainly changed his tune. With data collected over the last several flights the company now believes they have a reusability plan that’s compatible with the unique limitations of their diminutive Electron launch vehicle.

According to Beck, the goal isn’t necessarily to save money. During his presentation at the Small Satellite Conference in Utah, he explained that what they’re really going after is an increase in flight frequency. Right now they can build and fly an Electron every month, and while they eventually hope to produce a rocket a week, even a single reuse per core would have a huge impact on their annual launch capability:

If we can get these systems up on orbit quickly and reliably and frequently, we can innovate a lot more and create a lot more opportunities. So launch frequency is really the main driver for why Electron is going reusable. In time, hopefully we can obviously reduce prices as well. But the fundamental reason we’re doing this is launch frequency. Even if I can get the stage back once, I’ve effectively doubled my production ratio.

But, there’s a catch. Electron is too small to support the addition of landing legs and doesn’t have the excess propellants to use its engines during descent. Put simply, the tiny rocket is incapable of landing itself. So Rocket Lab believes the only way to recover the Electron is by snatching it out of the air before it gets to the ground.

Continue reading “Rocket Lab Sets Their Sights On Rapid Reusability”

Returning Digital Watches To The Analog Age: Enter The Charliewatch

The Charliewatch by [Trammell Hudson] is one of those projects which is beautiful in both design and simplicity. After seeing [Travis Goodspeed]’s GoodWatch21 digital watch project based around a Texas Instruments MSP430-based SoC, [Trammell] decided that it’d be neat if it was more analog. This is accomplished using the CC430F5137IRGZR (a simpler member of the MSP430 family) and a whole bunch of 0603 SMD LEDs which are driven using Charlieplexing.

This time-honored method of using very few I/O pins to control many LEDs makes it possible to control 72 LEDs without dedicating 72 pins. The density makes animations look stunning and the digital nature melts away leaving a distinct analog charm.

A traditional sapphire crystal was sourced from a watchmaker for around 14€ as was the watch band itself. The rest is original work, with multiple iterations of the 3D printed case settling in on a perfect fit of the crystal, PCB, and CR2032 coin cell stackup. The watch band itself hold the components securely in the housing, and timekeeping is handled by a 32.768 kHz clock crystal and the microcontroller’s RTC peripheral.

The LEDs can be seen in both daylight and darkness. The nature of Charlieplexing means that only a few of the LEDs are ever illuminated at the same time, which does wonders for battery life. [Trammell] tells us that it can run for around six months before the coin cell needs replacing.

It’s completely open source, with project files available on the project’s Github page. We hope to see an army of these watches making appearances at all upcoming electronics-oriented events. Just make sure you lay off the caffeine as the process of hand-placing all those LEDs looks daunting.

Electric Dump Truck Produces More Energy Than It Uses

Electric vehicles are everywhere now. It’s more than just Leafs, Teslas, and a wide variety of electric bikes. It’s also trains, busses, and in this case, gigantic dump trucks. This truck in particular is being put to work at a mine in Switzerland, and as a consequence of having an electric drivetrain is actually able to produce more power than it consumes. (Google Translate from Portugese)

This isn’t some impossible perpetual motion machine, either. The dump truck drives up a mountain with no load, and carries double the weight back down the mountain after getting loaded up with lime and marl to deliver to a cement plant. Since electric vehicles can recover energy through regenerative braking, rather than wasting that energy as heat in a traditional braking system, the extra weight on the way down actually delivers more energy to the batteries than the truck used on the way up the mountain.

The article claims that this is the largest electric vehicle in the world at 110 tons, and although we were not able to find anything larger except the occasional electric train, this is still an impressive feat of engineering that shows that electric vehicles have a lot more utility than novelties or simple passenger vehicles.

Thanks to [Frisco] for the tip!