electric

Sparky, the Electric Boat

September 15, 2017 by 13 Comments

They say the two best days of a boat owner’s life are the day that they buy the boat and the day they sell it. If you built your boat from scratch though, you might have a few more good days than that. [Paul] at [ElkinsDIY] is no stranger to building boats, but his other creations are a little too heavy for him to easily lift, so his latest is a fully electric, handmade boat that comes in at under 30 pounds and is sure to provide him with many more great days.

While the weight of the boat itself is an improvement over his older designs, this doesn’t include the weight of the batteries and the motor. To increase buoyancy to float this extra weight he made the boat slightly longer. A tiller provides steering and a trolling motor is used for propulsion. As of this video, the boat has a slight leak, but [Paul] plans to shore this up as he hammers out the kinks.

The boat is very manageable for one person and looks like a blast for cruising around the local lakes. Since it’s built with common tools and materials virtually anyone should be able to build something similar, even if you don’t have this specific type of plastic on hand.  And, while this one might not do well in heavy wind or seas, it’s possible to build a small one-person boat that can cross entire oceans.

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Knowing What’s Below: Buried Utility Location

September 7, 2017 by 53 Comments

We humans have put an awful lot of effort into our infrastructure for the last few centuries, and even more effort into burying most of it. And with good reason — not only are above ground cables and pipes unsightly, they’re also vulnerable to damage from exposure to the elements. Some utilities, like natural gas and sanitary sewer lines, are also dangerous, or at least perceived to be so, and so end up buried. Out of sight, out of mind.

But humans love to dig, too, and it seems like no sooner is a paving project completed than some joker with a jackhammer is out there wrecking the pristine roadway. Before the construction starts, though, cryptic markings will appear on the pavement courtesy of your local buried utility locating service, who apply their rainbow markings to the ground so that nothing bad happens to the often fragile infrastructure below our feet.

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Manned Multirotor Flies Again, Electric Style

July 1, 2017 by 82 Comments

You can’t keep a good hacker down. [Amazingdiyprojects] wants to build a reliable manned multirotor, and by golly, he’s doing it.  After a crash of his petrol powered design, [Amazingdiyprojects] went back to the drawing board. The new version is called chAIR, and is electric-powered.

The flying machine is lifted by 76 Multistar Elite quadcopter motors. Control is passed through 5 KK 2.1 quadcopter controllers. The KK board is a very simple controller, and we’re a bit surprised [Amazingdiyprojects] didn’t go with a newer setup. Batteries are 80x Multistar 4S 5.2Ah packs, stored below the seat. If these names sound familiar, it’s because just about every electrical part was purchased from Hobby King – an online hobby retailer.

The machine has an all up weight of 162 kg. A bit more than a single person can carry, but chAIR breaks down for easy transport.

We’re blown away by all the little details on chAIR – including the new control system. The left stick controls throttle, while right appears to control aileron/elevator and twist for the rudder control. Somewhat different from the collective/cycle controls found on conventional helicopters!

Even the battery connectors needed custom work. How do you connect 20 batteries at once? [AmazingDiyProjects] mounted XT60 connectors in a metal ring. The ring is compressed with a central screw. A quick spin with a battery-powered drill allows this new aviator to connect all his batteries at once. Is this the future of aviation, or is this guy just a bit crazy? Tell us in the comments!

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One Micro Bit Accomplishes Its Goal

March 4, 2017 by 4 Comments

Like the Raspberry Pi, the BBC Micro Bit had a goal of being foremost an educational device. Such an inexpensive computer works well with the current trend of cutting public school budgets wherever possible while still being able to get kids interested in coding and computers in general. While both computers have been co-opted by hackers for all kinds of projects (the Pi especially), [David]’s latest build keeps at least his grandkids interested in computers by using the Micro Bit to add some cool features to an old toy.

The toy in question is an old Scalextric slot car racetrack – another well-known product of the UK. But what fun is a race if you can’t keep track of laps or lap times? With the BBC Mirco Bit and some hardware, the new-and-improved racetrack can do all of these things. It also implements a drag race-style light system to start the race and can tell if a car false starts. It may be a little difficult to intuit all of the information that the Micro Bit is displaying on its LED array, but it shouldn’t take too much practice.

The project page goes into great detail on how the project was constructed. Be sure to check out the video below for some exciting races! The build is certain to entertain [David]’s grandkids for some time, as well as help them get involved with programming and building anything that they can imagine. Maybe they’ll even get around to building a robot or two.

Thanks to [Mark] for sending in this tip!

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Foundry From Scrapped Oven for Cheap, Clean Castings

December 3, 2016 by 32 Comments

Home-built foundries are a popular project, and with good reason. Being able to melt and cast metal is a powerful tool, even if it’s “only” aluminum. But the standard fossil-fuel fired foundries that most people build are not without their problems, which is where this quick and clean single-use foundry comes into play.

The typical home foundry for aluminum is basically a refractory container of some kind that can take the heat of a forced-air charcoal or coal fire. But as [Turbo Conquering Mega Eagle] points out, such fuels can lead to carbon contamination of the molten aluminum and imperfections when the metal is cast. With a junked electric range, [Turbo Conquering Mega Eagle] fabricates a foundry that avoids the issue in an incredibly dangerous way. The oven’s heating element is wrapped around an old stainless saucepan, fiberglass bats from the stove insulate the ad hoc crucible, and the range’s power cord is attached directly to the heating element. The video below shows that it does indeed melt aluminum, which is used to sand cast a fairly intricate part.

We can’t see getting more than one use out of this setup, though, so it’s only as sustainable as the number of ranges you can round up. But it’s worth keeping in mind for one-off jobs. For a more permanent installation, check out this portable propane-powered foundry. And to see what you can make with one, check out this engine breather cast from beer cans.

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3D Printed Electric Longboard Courtesy Of Stratasys

October 11, 2016 by 18 Comments

[Tallaustin] worked at Stratasys as an intern this past summer. They let him know that he was welcome to use their fancy industrial printers as much as he’d like. Not to waste such an opportunity he promptly got to work and designed an electric longboard, printable for a mere $8,000.

Just in case the idea of a 3D printer that can print a whole longboard was causing envy. Here's a photo of a print delaminating inside of it half way. Just in case the idea of a 3D printer that can print a whole longboard was causing envy. Here's a photo of a print delaminating inside of it half way.
Just in case the idea of a 3D printer that can print a whole longboard was inducing acute envy. Here’s a photo of a print delaminating inside of it half way through.

[Tallaustin] is presumably tall, and confided to Reddit that he weighs in at 210 lbs. For those of us who have had the pleasure of designing for FDM 3D printing, we know that getting a skateboard one can actually skate on without it delaminating somewhere unexpected is pretty difficult if you weigh 80 lbs, 200+  is another category entirely. So it’s not surprising that his first version shattered within in moments of testing.

So, he went back to the drawing board. Since he had his pick of all of Stratasys’s most expensive and fine spools of plastic, he picked one of the expensivest and finest, Ultem 1010. Aside from adding a lot of ribbing and plastic, he also gave it a full rundown with some of SolidWorks’s simulation tools to see if there were any obvious weak points.

Six days of exceedingly expensive printing later, he had a working long board. The base holds some batteries, an ESC, and a 2.4 GHz transceiver. The back has a brushless motor that drives a pulley slotted into one of the wheels. The rest is standard skateboard hardware.

If you’d like to build it yourself he’s posted the design on Thingiverse. He was even nice enough to put together a version that’s printable on a plebeian printer, for a hundredth of the price.

The Hackaday Prize: An Open Electric Wheelchair

September 26, 2016 by 12 Comments

[Irene Sans] and [Alvaro Ferrán Cifuentes] feel that electric wheelchairs are still too expensive. On top of that, as each person’s needs are a little different, usually don’t exactly fit the problems a wheelchair user might face. To this end they’ve begun the process of creating an open wheelchair design which they’ve appropriately dubbed OpenChair.

As has been shown in the Hackaday Prize before, there’s a lot of things left to be desired in the assistive space. Things are generally expensive. This would be fine, but often insurance doesn’t cover it or it’s out of the range of those in developing nations.  As always, the best way to finish is to start, so that’s just what [Irene] and [Alvaro] has done.

They based their initial design on the folding wheel chair we all know. It’s robust enough for daily use and is fairly standard around the world. They designed a set of accessories to make the wheelchair more livable for daily use as well as incorporating the controls.

The next problem was locomotion. Finding an off-the-shelf motor that was powerful enough without breaking the budget was proving  difficult, but they had an epiphany. Why not use mass production toy crap to their advantage. The “hoverboards” that were all the rage this past commerical holiday season were able to roll a person around, so naturally a wheelchair would be within the power range.

They extracted the two 350 watt hub motors, batteries, and control boards. It took a bit of reverse engineering but they were able to get the hub drive motors of the hoverboard integrated with the controls on their wheelchair.

In the end they were able to cut the price of a regular electric wheelchair in half with their first iteration and set the foundation for future work on an open electric wheelchair system. Certainly more work could bring even better improvements.