The High-Tech Valor Glass Vials Used To Deliver The Coronavirus Vaccine

As the world waits for COVID-19 vaccines, some pharmaceutical companies stand armed and ready with an exciting improvement: better vials to hold the doses. Vials haven’t changed much in the last 100 years, but in 2011, Corning decided to do something about that. They started developing an alternative glass that is able to resist damage and prevent cracks. It’s called Valor glass, and it’s amazingly strong stuff. Think Gorilla glass for the medical industry.

Traditionally, pharmaceutical vials have been made from borosilicate glass, which is the same laboratory-safe material as Corning’s Pyrex. Borosilicate glass gets its strength from the addition of boron. Although borosilicate glass is pretty tough, it comes with some issues. Any type of glass is only as strong as its flaws, and borosilicate glasses are prone to some particularly strength-limiting flaws. Pharmaceutical glass must stand up to extreme temperatures, from the high heat of the vial-making process to the bitterly cold freeze-drying process and storing temperature required by the fragile viral RNA of some COVID-19 vaccines. Let’s take a look at how Valor glass vials tackle these challenges.

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The Wichinsky Bagelmatic

Reader [Eric Mockler] brought Louis “Lebel” Wichinsky to our attention, a colorful inventor he ran into some years back in the Borscht Belt of Upstate New York. Described as a Mel Brooks doppelgänger, Lebel was born the son of a baker in Hurleyville NY. During WW2 he served in England where he lodged with two brothers who also owned a bakery. When his British friends suggested he should build a bagel machine because “you Yanks can do anything”, he accepted their challenge and began working on a design. Despite taking a detour through Israel as an aircraft mechanic on his journey home, he finally succeeded in 1964 after 20-some years of tinkering. A patent followed in 1968, despite discovering that someone else had independently invented similar device.

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Big Time Character LCD Clock

While the SSD1306 OLED has somewhat become the go-to display for up-to-date projects, the good old character displays with their Hitachi HD44780 controller don’t seem to be disappearing just yet either. And why would they, especially if you want to show just text, having a built-in font has certainly its perk compared to worrying about integrating your own characters — which you can still do on top as well. Or perhaps you can combine both worlds, which is what [oldmaninSC] did with his digital clock that takes an entire 16×2 LCD to show each single digit.

The whole clock uses 16 individual, upright rotated 16×2 LCDs that are arranged in two rows of eight LCDs each, turning the entire construct sort of into a giant 8×2 display itself. For some additional information such as the date, there’s also a smaller font available that uses only half the height, allowing up to four total rows of information. To communicate with each LCD via I2C, two TCA9548A I2C multiplexers are connected to an Arduino, along with an RTC to keep track of the time and date itself.

As the TCA9548A has three pins dedicated to define its own address, the entire clock could be scaled up to a total of 64 LCDs — so how about a 16×4 display made out of 16×4 displays? Sure, adding smooth scrolling might become a bit tricky at some point, but imagine playing Tetris on that one!