3D Printing A Railway Pump Car

August 23, 2026 by Maya Posch 19 Comments

It's arguably adult-sized. (Credit: Sam Barker, YouTube) — It’s arguably adult-sized. (Credit: Sam Barker, YouTube)

A staple of old movies featuring railways, many handcars – also called pump trolleys or pump cars – feature the characteristic seesawing beam. Requiring at least two people, the motion of this beam is subsequently converted into the rotating motion of the wheels, propelling it at a leisurely pace across the tracks. As a fun and yet functional mechanical contraption it also makes for an entertaining 3D printable project, which is what [Sam Barker] and [Tom] did.

You can find the entire project over at Printables if you are feeling the itch as well, though as of writing details on the required bolts and shafts are still pending.

Since the entire assembly had to be lugged over to the Open Sauce event in the US, they had to design it to be small enough to fit into check-in luggage and easy enough to reassemble in a hotel room. Naturally this put some constraints on the full size of the contraption, with it omitting compatibility with standard gauge railways and also being decidedly fun-sized.

That said, it seems to have left an impression on the folk over at Open Sauce, and it’s hard to argue with the sheer fun factor of such a co-op mode of transportation. Even if bicycle-style handcars are more popular these days, especially for tourist purposes, the old seesaw-style has that certain charm to it.

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Using The Basic SNES Hardware To Play Minecraft

August 23, 2026 by Maya Posch 16 Comments

After previously putting a very basic version of Minecraft on the Game Boy Color, [Tobi] decided to have some fun and port that version also to the Super Nintendo (SNES), just to see what would happen with its more powerful hardware. Even without using an add-on chip like the Super FX 3D chip that made games like Star Fox and Doom possible with its 3D-rendered geometry, the basic SNES hardware can already provide a serviceable Minecraft experience.

You can download the SFC file here, featuring a starting world in which you can do all the usual Minecraft-ing shenanigans, like world destruction and construction. Unsurprisingly the game’s resolution is much higher than on the GBC, though the brief glimpse [Tobi] shows of Minecraft on the Game Boy Advance (GBA) with its proper 3D-rendering hardware are leaps ahead of what the basic SNES can do.

This of course raises the question of what Minecraft on the SNES could look like once you add the Super FX or similar 3D accelerator chips for the SNES into the mix. Rather than just being limited to sprite-based graphics and transformations, suddenly you can use real polygons.

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Turning Corroded, Bug-Loving WiiMotes Into A Working One

August 22, 2026 by Maya Posch 3 Comments

A time-honored tradition in the electronics repair business is to make many into one, specifically a stack of broken devices into one that works. So too with a triplet of heavily corroded and bug-infested WiiMote controllers that [eWastelander] dug out of a box of e-waste. After suffering abuse like leaving in leaky alkaline cells, bugs and general corrosion the task was to see whether at least one working WiiMote could be assembled from these three. (Video, embedded below.)

Adding to the fun was that the PCBs in these WiiMotes spanned at least two hardware revisions, and on one board the battery corrosion had caused an IC to fall off. After an initial assessment, neutralizing the battery acid and a deep clean of all the disassembled parts, it was time to give it a shot at reassembly into something resembling a Wii controller you could use and even want to touch without washing your hands afterwards.

Ultimately at least one working WiiMote was put together, with still an open question whether the remaining two units in much worse conditions could be revived in some way. An interesting idea here is to use the WiiMote shells for a custom OpenMote board, which replaces the guts with an ESP32-S3-based system for more general non-Wii things around the house.

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How The Grid’s Harmonic Filters Keep The Power Clean

August 21, 2026 by Maya Posch 15 Comments

A fun way to think about a national electrical grid is as a massively upscaled electrical circuit, one in which you have multiple power supplies injecting AC power, with various bits and bobs involving resistors, inductors and capacitors in between working to synchronize and clean-up this power before it gets to the end users. Recently [Jordan Taylor], also known as [The Electric Brit] took a look at the grid’s harmonic filters that do a lot of this sinewave scrubbing after the HVDC to AC conversion.

Using a UK-based line-commutated converter (LCC) HVDC converter station as a physical example [Jordan] takes us through the elements of this harmonic filter, what it is, what it does and why it’s a necessity. The design considerations with components at this immense scale are also covered, along with the types of filters possible.

The Cliff’s Notes version is that following the conversion step from said HVDC there are harmonics introduced in the AC, not unlike in a much lower-voltage converter. This results in a noisy sinewave that can potentially cause harm to AC-powered devices, not to mention cause heating and other losses along the way. The answer is naturally to add an LC-filter, just on a slightly larger scale than for consumer electronics.

Also noted by [Jordan] is the nice synergy of these harmonic filters when it comes to absorbing and generating reactive power on the AC grid, due to their massive capacitors and inductors. This helps to dampen oscillations on the grid and thus further contributing to its stability.

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Superconducting Temperature Record Set At Ambient Pressure

August 20, 2026 by Maya Posch 30 Comments

An interesting type of superconductors available to us today are the ones that achieve this property at room temperature, with only the small snag that they require crushing pressures that would render biological lifeforms into a very thin layer of molecules. What these however suggest is that something in these materials changes at these high pressures, and if we could retain that state upon releasing said pressure, we might be able to have our superconducting cake and eat it too.

This is effectively what researchers recently achieved, with a research article in PNAS Physics by [Liangzi Deng] et al. covering the pressure-quench protocol (PQP) that they used for this feat. There is also an associated easy-to-read press release by Argonne National Laboratory (ANL) as well as one by the University of Houston.

Target material was a cuprate, specifically HgBa₂Ca₂Cu₃O_8+δ, also known as the HBCCO series or Hg1223 for short. Hg1223 has been the subject of much research and experimentation since the 1990s, with it demonstrating a transition temperature (Tc) of 133 K (-140°C). With this quenching method – which sees the high pressures on the cooled sample suddenly released – this bumped the Tc up to 151 K, or -122°C.

While still a far cry from room temperature superconductors, managing to lock in these superconducting properties at an 18 K higher temperature using a straightforward procedure does raise the prospect of massively reducing the cooling needs for superconductors.

Foldable OLED Displays And The Bane Of Dust

August 20, 2026 by Maya Posch 37 Comments

Much like Apple’s once vaunted super-slim butterfly keyboard, today’s range of portable devices featuring flexible OLED displays – which can fold said display into a much smaller form factor – are a marvel of engineering.

The foldable phone after a dusty encounter. (Credit: iFixit, YouTube)

Unfortunately engineering can only do so much against fundamental flaws. In the case of both these flexible OLEDs and butterfly keyboards the main issue is that of dust intrusion, with a recent teardown by [iFixit] going over the reasons for this.

As test subject we got a Galaxy Z Fold 8, as an example of a modern-day foldable smartphone-tablet hybrid. This phone has an IP48 rating, meaning that it’s water-resistant, but not dust-resistant for particles smaller than 1 mm. To test this, [iFixit] used UV-reactive dust particles, making sure that they got literally everywhere inside the phone’s hinge mechanism.

After this treatment, trying to fold the phone caused the hinge mechanism to make absolutely horrific crunching noises, confirming that it’s reached dust-under-butterfly-keycap levels of unusable. During the subsequent teardown a quick pass with the UV lamp showed that not much of the dust had penetrated into the two halves of the device at least, but the hinge mechanism wasn’t as lucky.

Getting to the hinge is sadly rather destructive, as it involves removing the flexible OLED. Once the hinge was exposed and subjected to UV light the spectacle was something to marvel at, as can be seen in the above screenshot. With the dust caking literally every part of the mechanism, it was little wonder that the hinge had ceased to work.

Although this was obviously an extreme case of dust exposure, and the average flexible OLED screen’s hinge won’t see nearly as much dust, one can’t help but feel slightly disconcerted at that crunching noise, knowing that it’s just one big dust exposure away.

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3D Printering: Why Is My PLA So Brittle?

August 20, 2026 by Maya Posch 29 Comments

Over the years poly(lactic acid) (PLA) – also known as polylactide – has become a popular thermoplastic for a variety of reasons. One of these reasons is that it’s easily produced from a renewable resource, i.e. lactic acid, with the resulting polymer even being compostable if you assume that your compost pile hits a steady 65°C or more, well above the polymer’s glass transition temperature (Tg).

That said, PLA by itself is a pretty crummy material, being exceedingly brittle and inferior to common alternatives like PET(G) in many metrics. Over the decades much research has gone into figuring out this material, its amorphous and crystalline states, as well as how to use plasticizers, copolymers, mechanical manipulation and PLLA/PDLA blends to produce more useful variants of PLA.

Today’s spools of thermoplastic filament that gets marketed as ‘PLA’ are the result of such engineering, though with plenty of remaining issues, as anyone who has struggled through a spool of brittle PLA filament can attest to. Although you can find plenty of tips online about how you should ‘just’ toss said spool into an filament dryer, oven or similar to bake it – with accusing fingers pointed at moisture intrusion, hydrolysis and kin – it helps to understand the fundamentals of how PLA works, and how it degrades.

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