Apple May Use Electrical Debonding For Battery Replacement

As a result of the European Union’s push for greater repairability of consumer devices like smartphones, Apple sees itself forced to make the batteries in the iPhone user-replaceable by 2027. Reportedly, this has led Apple to look at using electroadhesion rather than conventional adhesives which require either heat, isopropyl alcohol, violence, or all of the above to release. Although details are scarce, it seems that the general idea would be that the battery is wrapped in metal, which, together with the inside of the metal case, would allow for the creation of a cationic/anionic pair capable of permanent adhesion with the application of a low-voltage DC current.

This is not an entirely wild idea. Tesa has already commercialized it in the electrical debonding form of its Debonding on Demand product. This uses a tape that’s applied to one side of the (metal) surfaces, with a 5 bar pressure being applied for 5 seconds. Afterwards, the two parts can be released again without residue as shown in the above image. This involves applying a 12V DC voltage for 60 seconds, with the two parts afterward removable without force.

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Building A Hydraulic System With 3D Printed SLA Resin Parts

Showing off the 3D-printed hydraulics system. (Credit: Indeterminate Design, YouTube)

Hydraulics are incredibly versatile, but due to the pressures at which they operate, they are also rather expensive and not very DIY-friendly. This isn’t to say that you cannot take a fair shot at a halfway usable 3D-printed set of hydraulics, as [Indeterminate Design] demonstrates in a recent video. Although not 100% 3D-printed, it does give a good idea of how far you can push plastic-based additive manufacturing in this field.

Most interesting is the integration of the gear pump, 4-way selector valve, and relief valve into a single structure, which was printed with a resin printer (via the JLC3DP 3D print service). After bolting on the (also 3D printed) clear reservoir and assembling the rest of the structure including the MR63 ball bearings, relief spring valve, and pneumatic fittings it was ready to be tested. The (unloaded) gear pump could pump about 0.32 L/minute, demonstrating its basic functionality.

For the hydraulic cylinder, mostly non-3D printed parts were used, with a brass cylinder forming the main body. During these initial tests, plain water was used, followed by CHF11 hydraulic oil, with a pressure of about 1.3 bar (19 PSI) calculated afterward. This fairly low pressure is suspected to be caused by leaky seals (including the busted shaft seal), but as a basic proof of concept, it provides an interesting foundation for improvements.

Want a primer on hydraulics? We got you. MIT likes 3D printing with hydraulics, too (dead link, but the underlying paper link is still good).

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Reviving A Free 1990s Millport CNC Vertical Mill

When faced with the offer of free machining equipment, there is no realistic way to say ‘no’. This is how [Anthony Kouttron]’s brother [Thomas] got to pick up a large 1990s-era CNC machine as a new companion for his growing collection of such equipment. The trickiest part of the move to the new location was getting the machine to fit through the barn doors, requiring some impromptu disassembly of the Z-axis assembly, which required the use of an engine crane and some fine adjustments with the reinstallation. With that [Thomas] and [Anthony] got to gawk at their new prize in its new home.

This Millport vertical mill is effectively a Taiwanese clone of the Bridgeport vertical mill design, though using an imported servo control system from Anilam. The most exciting part about a CNC machine like this is usually the electronics, especially for a well-used machine. Fortunately the AT-style PC and expansion cards looked to be in decent condition, and the mill’s CRT-based controller popped up the AMI BIOS screen before booting into the Anilam S1100 CNC software on top of MS-DOS, all running off a 1 MB Flash card.

Which is not to say that there weren’t some issues to be fixed. The Dallas DS12887 real-time clock/NVRAM module on the mainboard was of course dead. After replacing it, the BIOS finally remembered the right boot and input settings, so that the CNC machine’s own controls could be used instead of an external keyboard. This just left figuring out the Anilam controls, or so they thought, as a range of new errors popped up about X-lag and the Distribution Board. This had [Anthony] do a deep-dive into the electronics cabinets to clean metal chips and repair broken parts and floating pins. After this and a replacement Anilam Encoder this Millport vertical mill was finally ready to be put back into service.

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Cleaning Up World War 2’s Legacy On The Seafloor With Robots

Until the 1970s, a very common method to dispose of unneeded munitions was to simply tip them off the side of a ship. This means that everything from grenades to chemical weapons have been languishing in large quantities around Europe’s shorelines, right alongside other types of unexploded ordnance (UXO).

Although clearing and mapping such dump sites are a standard part of e.g. marine infrastructure such as undersea cabling and off-shore wind turbines, no large-scale effort has so far been undertaken to remove them, even as they continue to pose an increasing hazard to people and the environment. Most recently, efforts are underway to truly begin clearing these UXO, as the BBC reports.

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Powering Airplanes With Microwaves: An Aviation Physics Challenge Amidst Many

Falling firmly under the fascinating science category of ‘What if…?’ comes the idea of powering airplanes with beamed microwaves. Although the idea isn’t crazy by itself, since we can even keep airplanes flying using just solar power (though with no real useful payload), running through the numbers as [Ian McKay] does in a recent article in IEEE Spectrum makes it clear that there are still some major hurdles if we want to make such a technology reality. Yet is beamed microwave power that much more far out than other alternative ways to power aviation?

Most of the issues are rather hard limits with the assumed technology (phased microwave arrays), with the need for 170 meter diameter ground transmitters every 100 km along the route (including floating transmitters on the oceans with massive power cables, apparently). Due to the limited surface area on something like a Boeing 737-800 you’d need to cram the full take-off power needs (~30 MW) on its ~1,000 m2 surface area available for receiver elements, or 150 Watt per rectifying antenna (rectenna) element assuming a wavelength of 5 cm.

The good news is that the passengers inside would probably survive if the microwave-like shielding keeps up, and birds passing through the beams are likely to survive if they’re fast enough. It’d ruin a whole part of the local radio spectrum from leaked microwaves, of course. Unfortunately beaming MW levels of microwaves across 100 km is still beyond our capabilities.

After this fun science session, [Ian] then looks at alternatives like batteries and hydrogen, neither of which come even close to the energy density (or relative safety) of commercial aviation fuels. Perhaps synthetic aviation fuel might be the ticket, but at this point beamed microwave power is as likely to replace aviation fuel as batteries or hydrogen, though more likely than countries like the United States building out a fast & cheap high-speed rail network.

The SS United States: The Most Important Ocean Liner We May Soon Lose Forever

Although it’s often said that the era of ocean liners came to an end by the 1950s with the rise of commercial aviation, reality isn’t quite that clear-cut. Coming out of the troubled 1940s arose a new kind of ocean liner, one using cutting-edge materials and propulsion, with hybrid civil and military use as the default, leading to a range of fascinating design decisions. This was the context in which the SS United States was born, with the beating heart of the US’ fastest battle ships, with light-weight aluminium structures and survivability built into every single aspect of its design.

Outpacing the super-fast Iowa-class battleships with whom it shares a lot of DNA due to its lack of heavy armor and triple 16″ turrets, it easily became the fastest ocean liner, setting speed records that took decades to be beaten by other ocean-going vessels, though no ocean liner ever truly did beat it on speed or comfort. Tricked out in the most tasteful non-flammable 1950s art and decorations imaginable, it would still be the fastest and most comfortable way to cross the Atlantic today. Unfortunately ocean liners are no longer considered a way to travel in this era of commercial aviation, leading to the SS United States and kin finding themselves either scrapped, or stuck in limbo.

In the case of the SS United States, so far it has managed to escape the cutting torch, but while in limbo many of its fittings were sold off at auction, and the conservation group which is in possession of the ship is desperately looking for a way to fund the restoration. Most recently, the owner of the pier where the ship is moored in Philadelphia got the ship’s eviction approved by a judge, leading to very tough choices to be made by September.

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Paul Allen’s Living Computers Museum And Labs To Be Auctioned

After the Living Computers museum in Seattle closed like so many museums and businesses in 2020 with the pandemic, there were many who feared that it might not open again. Four years later this fear has become reality, as the Living Computers: Museum + Labs (LCM+L, for short) entire inventory is being auctioned off. This occurs only 12 years after the museum and associated educational facilities were opened to the public. Along with Allen’s collection at the LCM+L, other items that he had been collecting until his death in 2018 will also be auctioned at Christie’s, for a grand total of 150 items in the Gen One: Innovations from the Paul G. Allen Collection.

In 2022 Allen’s art collection had seen the auction block, but this time it would seem that the hammer has come for this museum. Unique about LCM+L was that it featured vintage computing systems that visitors could interact with and use much like they would have been used back in the day, rather than being merely static display pieces, hence the ‘living computers’ part. Although other vintage computing museums in the US and elsewhere now also allow for such interactive displays, it’s sad to see the only major vintage computing museum in Washington State vanish.

Hopefully the items being auctioned will find loving homes, ideally at other museums and with collectors who aren’t afraid to keep the educational spirit of LCM+L alive.

Thanks to [adistuder] for the tip.

Top image: A roughly 180° panorama of the “conditioned” room of the Living Computer Museum, Seattle, Washington, USA. Taken in 2014. (Credit: Joe Mabel)