Printing Images With A Wood Burning CNC Machine

January 11, 2013 by 16 Comments

printing-images-with-a-wood-burning-cnc-machine

Just to clear up any confusion from the title, this wood burning CNC machine runs on electricity. The wood burner acts as the print head. It’s the thing in the upper right of the field that looks a bit like a soldering iron. In this case it’s being used like a dot matrix printer.

We suppose this is a form of halftone printing, although it doesn’t produce the uniformity we’ve seen with mill-based halftone techniques. [Random Sample] built the machine from wood, drawer sliders, and stepper motors with toothed belts. His Python script takes an image and transforms it into a file which can be used to guide each of the three axes of the machine. An Arduino receives these commands via the USB connection. Each image prints in a grid, with darker pixels created by leaving the hot tip in contact with the wood for a longer period of time.

Don’t miss the sample video embedded after the jump.

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Chemical Wood Burning

May 16, 2011 by 25 Comments

Make: Projects has posted an interesting way to burn designs into wood. Instead of doing the traditional method of using a hot iron to hand draw or trace patterns on the wood, they show us how to use a chemical process to make things easier. They are using a solution of Ammonium Chloride, applied with a foam stamp, then heated. When it is heated it breaks down to ammonia gas and hydrochloric acid, burning the surface. The advantage here is that you can easily use a stamp to create patterns whereas doing it by hand might be difficult.  They do point out that improvements could be made, such as adding something to keep it from soaking into the wood and blurring the edges.

Wood Burning House Heater

October 4, 2010 by 59 Comments

Dabbling in alternative heating technology, [Rob Steves] built a wood stove to dispose of his scrap wood while negating his home’s fire insurance at the same time. As the leftover bits from his wood projects started to stack up he wondered how he would dispose of them. Burning the bits for heat means he’s using every last bit of the lumber. The internal tank from an electric water heater was repurposed as a combustion chamber, with exhaust gases escaping through some high-temperature flexible tubing. The glass panes were removed from one of the fireplace doors to give the off-gases a place to go. The result is a rocket stove that burns very hot and does a great job of warming his house.

It’s not the safest way to heat a home, and there may be coding issues with your municipality. But this might go well in a remote location, like that cabin where you have to generate your own electricity.

[Thanks HybridBlue]

Solar-powered CNC Woodburning

December 28, 2011 by 19 Comments

[Johnie] built himself a CNC woodburner powered by the sun. Like the solar 3D printer we saw last summer, [Johnie]’s build uses a giant Fresnel lens to focus sunlight onto a piece of wood. To get some control out of his build, a 2-axis bed was made from scrounged and junked parts.

The lens in [Johnie]’s build looks to be about a foot square – more than hot enough to burn a few holes in things from our experience. The bed (hopefully) gets around this problem by being built entirely out of clear acrylic. The idea behind the acrylic bed is that the focused light will pass through harmlessly, and not melt the entire thing.

Now that we think about it, we couldn’t come up with a better project to enter in the Buildlounge laser cutter contest. For everybody else working on their laser cutter projects, the deadline is January 1st. Better get those wrenches out and irons hot, because we’ve seen a few awesome projects for the Buildlounge build off already.

If Wood Isn’t The Biomass Answer, What Is?

September 5, 2024 by 120 Comments

As we slowly wean ourselves away from our centuries-long love affair with fossil fuels in an attempt to reduce CO2 emissions and combat global warming, there has been a rapid expansion across a broad range of clean energy technologies. Whether it’s a set of solar panels on your roof, a wind farm stretching across the horizon, or even a nuclear plant, it’s clear that we’ll be seeing more green power installations springing up.

One of the green power options is biomass, the burning of waste plant matter as a fuel to generate power. It releases CO2 into the atmosphere, but its carbon neutral green credentials come from that CO2 being re-absorbed by new plants being grown. It’s an attractive idea in infrastructure terms, because existing coal-fired plants can be converted to the new fuel. Where this is being written in the UK we have a particularly large plant doing this, when I toured Drax power station as a spotty young engineering student in the early 1990s it was our largest coal plant; now it runs on imported wood pellets.

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Automation Makes Traditional Japanese Wood Finishing Easier

March 28, 2024 by 21 Comments

Unless you move in architectural circles, you might never have heard of Yakisugi. But as a fence builder, [Lucas] over at Cranktown City sure has, with high-end clients requesting the traditional Japanese wood-finishing method, which requires the outer surface of the wood to be lightly charred. It’s a fantastic look, but it’s a pain to do manually. So, why not automate it?

Now, before we get into a whole thing here, [Lucas] himself notes that what he’s doing isn’t strictly Yakisugi. That would require the use of cypress wood, and charring only one side, neither of which would work for his fence clients. Rather, he’s using regular dimensional lumber which is probably Douglas fir. But the look he’s going for is close enough to traditional Yakisugi that the difference is academic.

To automate the process of burning the wood and subsequently brushing off the loose char, [Lucas] designed a double-barreled propane burner and placed it inside a roughly elliptical chamber big enough to pass a 2×8 — sorry, metric fans; we have no idea how you do dimensional lumber. The board rides through the chamber on a DIY conveyor track, with flame swirling around both sides of the board for an even char. After that, a pair of counter-rotating brushes abrade off the top layer of char, revealing a beautiful, dark finish with swirls of dark grain on a lighter background.

[Lucas] doesn’t mention how much wood he’s able to process with this setup, but it seems a lot easier than the manual equivalent, and likely yields better results. Either way, the results are fantastic, and we suspect once people see his work he’ll be getting more than enough jobs to justify the investment.

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Simple Wood-Fired Water Heater Is Surprisingly Effective

February 8, 2023 by 55 Comments

These days, humans have gotten all fancy-schmancy with their gas and electric water heaters. Heck, some are even using heat pumps to do the work as efficiently as possible. [HowToLou] got back to basics instead, with his simple wood-fired water heater design.

The design is straightforward, featuring 100ft of quarter-inch copper tubing wrapped directly around a steel barrel. Room-temperature water is fed into the tubing via a garden hose, and comes out much hotter, thanks to a fire burning away in the barrel stove of [Lou’s] own construction.

For an input water temperature of 41 F, the output reaches 105 F at a flow rate of 0.67 gallons per minute. By [Lou]’s calculations, that’s a heat transfer to the water of roughly 21,000 BTU per hour. [Lou] achieved this with just $55 worth of copper tubing, and he notes that simply doubling up the tubing would increase the heat transfer to the water even further.

If you’re looking for a hot shower from your outdoor wood stove, a build like this might be just the ticket. With the stove burning hot and your hose as a water supply, you could experience the joy of the hot water while you’re standing in the snow outside. We’ve seen [Lou]’s work before, too. Video after the break.

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