A Laser Cutter Challenge

September 14, 2011 by 14 Comments

When the Louisville hackerspace LVL1 was discussing the purchase of a new laser cutter, a member said, “I could build one before you get around to buying one.”  The gauntlet was thrown down, a challenge was set, and the race was on to build a tiny laser cutter before the hackerspace took delivery of their new laser cutter.

The mechanical aspect of the build is fairly simple. The X axis is simply a stepper motor, threaded rod and laser module mounted on a carriage. This carriage moves along the Y axis with the help of two stepper motors for either side. Everything was mounted on more perfboard than reason would suggest.

For the electronics of the project, three motor drivers were made with a few logic chips and the laser firing relay was stolen from test equipment developed for LVL1’s trans-Atlantic balloon build. Motor and laser control was handled by an Arduino to keep the build simple because the contest was over after the first laser was finished cutting a square.

LVL1 is now working on a second version of the winner of the laser cutter challenge. They’re planning on a touchscreen interface that will cut a plastic blank about the size of a credit card. We can’t wait to see the results of that build.

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You’ll Shoot Your Eye Out…with A 1MW Laser Pulse Pistol

March 10, 2011 by 144 Comments

G.I. Joe used them to battle Cobra’s evil forces. Han solo shot his first in the Mos Eisley Cantina. For years, hand-held pulse laser guns have been something that existed only in the realm of cartoons and movies…until now.

German hacker [Patrick Priebe] recently constructed a laser pulse gun that looks so good, it could have easily come off a Hollywood movie set. Its sleek white and black exterior adds intrigue, but offers little warning as to how powerful the gun actually is.

Fitted with a Q-switched Nd:YAG laser, it fires off a 1 MW blast of infrared light once the capacitors have fully charged. The duration of the laser pulse is somewhere near 100ns, so he was unable to catch it on camera, but its effects are easily visible in whatever medium he has fired upon. The laser can burst balloons, shoot through plastic, and even blow a hole right through a razor blade.

[Patrick] says that he is more than happy to help out anyone looking to source parts and build one for their own use, so what are you waiting for?

Stick around for a quick demo video of the gun in action.

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1W Blue Laser – Remarkably Easy And Dangerous

August 20, 2010 by 92 Comments

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We’ve been covering Laser Hacks pretty much since the beginning but it’s surprising to see the niche market that has sprouted up around building powerful handheld modules. [Styropyro] filmed the video above as a tutorial on building a 1W blue laser. The “flashlight” that he starts with includes a heat sink intended for a laser diode. It seems there’s a lot of choices when choosing one of these build kits. A one Watt blue laser diode is press fit into the heat sink and wired in place. The body of the device receives a boost converter to get the batteries up to 1A, and once the assembly is complete the burning begins. It lights candles, matches, and pops balloons; the normal laser demo goodies.

So it’s a pretty easy build. But it’s also easy for someone being careless to damage their eyes. As [Styropyro] mentions in his comments, just looking at the dot created by the laser will damage your sight.

Phaser-to-laser Mod Puts Out 465mW

January 15, 2010 by 47 Comments

Here’s another Star Trek phaser toy with a laser added. [Jay] started with a 1994 Star Trek phaser and added a 12X Blu-Ray diode. The sound effects of the toy still work, a nice touch that you can check out in the video after the break. That video shows him popping balloons with the laser, a feat made possible by the 465 mW that it puts out when the diode is driven at 320 mA of current. He’s made a nice carrying case for the weapon but we didn’t see a spot in there for protective glasses like we’ve seen with other phaser hacks. He did make one safety consideration by adding a safety switch and indicator LED to signal when the laser diode is armed.

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Underwater Laser, Just Add Shark

October 12, 2009 by 30 Comments

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[iskor12] put together a blu-ray laser that is waterproof and packs quite a punch. At 182 mW there is enough power here to pop dark colored balloons (see the video after the break). To make this happen, he found an LED flashlight that has rubber o-rings for waterproofing. Although small, there is enough space in the case to house the battery, driver, and laser diode. A thick ring of aluminum is placed around the laser diode to act as heat sink.

We’ll admit, we don’t know that much about lasers. This is probably the wrong question to ask, but now that he has this what do you do with it? Leave us a comment about your plans for this diabolical creation.

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Laser Triggered Photography

September 30, 2009 by 9 Comments

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Popped balloons or bullets fired into apples, anyone can photograph with a quick sound based camera rig. Lasers have been used forever in motion detection. And even door bell chimes have been used before for remote camera shutter releases. No, [SaskView] wanted to go further and created his Laser Triggered High-Speed Photography setup, to photograph (of all things) milk splashes. We liked the simplicity of the project however;  requiring no programmed microchips or overly complicated circuitry – rather he took a quick trip to the local dollar shop, used the amazing CHDK firmware, and he produced perfect results every time.

[Update: CHDK, not CHKD firmware. My mind must be elsewhere. Thanks jbot and agent smith]