Vintage Video Projector Lives Again

Projectors are getting a lot less expensive these days, what with China pumping out Pico projectors by the boat load and all. But did you know it’s not that hard to convert an old slide projector to digital? [Alec Smecher] shows us how with a 1950’s LaBelle 75 slide projector, and the result is pretty awesome.

dmd_chipDigital projectors can use a few different technologies to work. The best, and brightest is DLP (Digital Light Processing) by Texas Instruments — which is pretty well the world-wide standard for high-end, high-lumen digital projection. It works by bouncing red, green, and blue light off of three DMD’s (Digital Micromirror Devices) which have an array of tiny 2-position mirrors, with each representing a pixel.

One of the older technologies is LCD, which is even easier to understand. You shine white light through a color LCD, and there is your projection. All you need for a projector, then, is an LCD, a light source, and a bit of optics.

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UV Laser Projector Shines With Glow-in-the-Dark Vinyl

Mirror galvanometers were originally developed in the 17th century to precisely measure very small changes in current. Unlike other instruments of the day, a mirror galvanometer could clearly show minute current variations by translating tiny movements of the mirror into large movements of the light reflected off of the mirror. Before clean electrical amplification became possible, this was the best means of measuring tiny differences in current. True mirror galvanometers are very sensitive instruments, but hobby servos can be used as a low-fidelity alternative, like with this project on Hackaday.io created by [robives].

Using a mirror galvanometer is by far the most common technique for laser projection shows – it’s really the only way to move the laser’s beam quickly enough to create the visual illusion of a solid line in real time. A mirror galvanometer works by using coils to attract magnets attached to the mirror, allowing the angle of the mirror to change when current is applied to the coils. This movement is extremely small, but is amplified by the distance to the projection surface, meaning the laser’s beam can move huge distances in an instance. If you’ve ever seen a laser show, it almost certainly used this technique. But driving galvos requires a beefy DAC, so we can’t blame [robives] for wanting to keep it digital.

[robives’s] project side-steps the need for galvanometers by using glow-in-the-dark vinyl and a UV laser. The result is a laser beam trail which lasts much longer, which means that solid lines are visible without the need for high-speed galvos. A build like this lets you experiment with laser projections without dealing with sensitive mirror galvos, and instead use components that you probably already have sitting on your workbench.

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Cheap Projector Tells Time, Invades Space

Building a video projector isn’t something that most people do casually, but [Dominic Buchstaller] isn’t most people. As part of an ongoing street art  project, he built a rather neat scrap video projector/bedside lamp/clock device he calls Great Balls of Fire. It is made from a Nokia cell phone screen and a small projector mechanism, mounted inside a frosted glass light sphere.

One of the most interesting parts of the build is the projector mechanism. Rather than build one from scratch or tear apart an expensive Pico projector, [Dominic] found another source: a cheap car logo projector from eBay. These are designed to show a car manufacturer logo on the ground when you open your car door. It came with all of the parts he needed, including an LED light source and optics. He tore that apart and replaced the car logo with the phone screen, creating a very cheap projector. It isn’t that bright, but it is bright enough that when he mounted it inside the glass sphere, it could project the time and the odd space invader. It’s a great example of how sometimes it makes sense to look for a cheap solution rather than a free one: buying the car logo projector saved him a lot of hassle in building the optics. [Dominic] was also responsible for this awesome old-school tube radio hack, where he replaced the guts of an old radio with an internet radio player.

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Astoundingly Great $60 3D Printer Called Chimera Bests Your Printer

When most people think of 3D printing, they think of Fused Deposition Modelling (FDM) printers. These work by heating a material, squirting it out a nozzle that moves around, and letting it cool. By moving the nozzle around in the right patterns while extruding material out the end, you get a part. You’ve probably seen one of the many, many, many FDM printers out there.

Stereolithography printing (SLA) is a different technique which uses UV light to harden a liquid resin. The Chimera printer uses this technique, and aims to do it on the cheap by using recycled parts.

First up is the UV light source. DLP projectors kick out a good amount of UV, and accept standard video inputs. The Mitsubishi XD221u can be had for about $50 off eBay. Some modifications are needed to get the focus distance set correctly, but with that complete the X and Y axes are taken care of.

For the Z axis, the build platform needs to move. This was accomplished with a stepper motor salvaged from a disk drive. An Arduino drives the motor to ensure it moves at the right rate.

Creation Workshop was chosen as the software to control the Chimera. It generates the images for the projector, and controls the Z axis. The SLA process allows for high definition printing, and the results are rather impressive for such a cheap device. This is something we were just talking about yesterday; how to lower the cost of 3D printers. Obviously this is cheating a bit because it’s banking on the availability of cheap used parts. But look at it this way: it’s based on older technology produced at scale which should help a lot with the cost of sourcing this stuff new. What do you think?

LED Sound Board Is Not Your Father

Who doesn’t like Star Wars, LEDs, and music? [Stathack] was looking for a unique piece of art to put in his living room… so he decided to make his own Vader EQ.

The EQ is a massive 4′ x 5′ piece made from plywood and MDF. [Stathack] traced the familiar helmet onto it by using a projector to project the outline onto the surface. Not having access to an extra large CNC or laser, he then painstakingly used a jigsaw to cut out all the white pieces of the design — holy cow.

This process only took weeks and weeks of sanding, filling and sanding again due to the excellent precision of a jigsaw.

Once that was all done, he created the backing plate out of MDF to provide structural support and mounting locations for the LEDs. Bit of spray paint later and a simple circuit with the Arduino and it’s both done, and awesome.

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Monster 100W LED Flashlight Produces A Whopping 8500lm!

100W LED Flashlight

[Yannick] got a hold of a 100W LED diode recently, and like any self-respecting hacker, he just had to turn it into a ridiculously over powered flash light.

The tricky thing about these diodes is that they need a high amount of DC voltage, anywhere from 32-48V typically. [Yannick’s] using a 12V sealed lead acid battery coupled with a 600W constant current boost converter which ups it to 32V at around 3.2A. He also managed to find a giant aluminum heat-sink to keep the diode from getting too hot. A 120mm fan helps to keep the heat sink nice and cool, which allows the light to be run constantly without fear of burning it out. But just in case he also has an Arduino monitoring the temperatures — oh and it provides PWM control to adjust the brightness of the light!

To focus the flashlight he bought a proper lens and reflector which can be mounted directly to the diode. At full power the LED puts out around 8500lm, which is brighter than almost all consumer projectors available — or even the high beams of a car!

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Make An HD Projector For Next To Nothing!

Need a high definition projector? Don’t have a thousand bucks sitting around? Then this hack is for you! [TheJinxster] threw together this awesome HD projector, and it cost him absolutely nothing to build!

He started by picking up an old overhead projector off of Freecycle. Freecycle is a great grassroots network, kind of like Kijiji or Craigslist — but everything is free. It’s all about reuse and keeping useful things out of the landfills. Anyway, he also had an old LCD monitor sitting around gathering dust…

Putting two and two together he took apart the LCD, laid the bare screen on top of the glass and, well, that’s it! It’s seriously that simple. The hardest part was taking apart the monitor — the overhead projector and mounted lens took care of the rest. The beauty with a system like this is you can get high definition out of a relatively small and cheap LCD panel! The only thing is it won’t last forever — LCDs (especially monitor LCDs) aren’t designed to pass through that much light.

Don’t believe us? Check out the following video.

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