MRRF: 3D Printed 2D Paintings

3D printing is obviously best used in printing three-dimensional objects. Laser cutters, jig saws, and CNC routers are obviously well-equipped to machine flat panels with intricate shapes out of plastic sheets, plywood, or metal, but these devices have one drawback: they’re subtractive manufacturing, and 3D printers add material. What good is this? [Jason Preuss] demonstrated a very interesting 3D printing technique at this year’s Midwest RepRap Festival. He’s producing 2D paintings with a 3D printer, with results that look like something between very intricate inlay work and a paint by numbers kit.

[Jason Preuss]' multicolor 2D print. Notice the toolpaths in the reflection. Click to embiggen.
[Jason Preuss]’ multicolor 2D print. Notice the toolpaths in the reflection of the upper left hand corner. Click to embiggen.
[Jason] is using a 3D printer, a series of very specialized techniques, and a software stack that includes a half-dozen programs to print multicolor 2D scenes. This isn’t pigment, paint, dye, or ink; the artwork becomes a single piece of plastic with individual colors laid down one at a time.

The best example of [Jason]’s work is a copy of a paint by numbers scene. Here, [Jason] makes an outline of all the shapes, separates onto different layers by color, and prints each color, one layer at a time. It’s an incredibly labor-intensive process to even get models into a slicer. Actually printing the model is even more difficult. [Jason]’s paint by numbers scene uses about twelve different colors.

[Jason]'s 3D printed paint by numbers scene. About a dozen different colors were used for this print.
[Jason]’s 3D printed paint by numbers scene. About a dozen different colors were used for this print.
We’ve seen [Jason]’s work at MRRF before, including last year’s exhibition of a fantastic chocolate clock that was a 3D printed version of an old scroll saw pattern. Taking what is normally a 2D design and translating that into something that can be built with a 3D printer seems to be [Jason]’s forte, and the results are remarkable. If you don’t know what you were looking at, you would just think these art pieces are a strange industrial fabrication process. Once you look closer, you have an immediate respect for the artistry and craftsmanship that went into a sheet of plastic only a few millimeters thick and no bigger than a piece of paper.

[Jason] hasn’t documented his build process for these 2D pictures on a 3D printer quite yet. There’s a reason for that: it’s supposedly very complicated, and it’s going to take a while to get all the documentation together. Eventually, the process will be documented and a tutorial will pop up on [Jason]’s website. He’s also on Thingiverse, with a few semi-related designs available for download.

From what we’ve seen at MRRF, in the next few years, a dual extrusion printer will be a necessity. While dual extrusion won’t be able to recreate such colorful pictures, it will make the creation of these 2D plastic panels much easier, and they will surely be popular. We can’t wait to see what [Jason] comes up with next.

Just When You Thought Magnets Weren’t Magic; Magnets Are Mechanisms

This is magic, big news, both, or neither. It’s so exciting to see magnets behave in this bizarre and wonderful way that we think it’s hard to forecast where this will go. Shown above is a pair of magnets that have several modes of operation. They attract each other, but repel when less than a centimeter apart. However, give one a twist and the two will strongly attract.

The behavior is thanks to a new process of 3D printing magnets to manipulate where the fields occur. With the behavior just described, they would function well as a cabinet latch which has soft close and positive lock, all built into two magnets.

This comes from one of our favorite YouTube channels, [SmarterEveryDay], who just toured Polymagnet — a company that has figured out how to actually print magnetic fields.

3dprinted-magnets-thumbSo how the heck does it work? Well, your standard magnet has a north face on one side, and a south face on the other — creating a magnetic loop between the two. But what if you could put north and south on the same side of the magnet, and vary their position and size? It means you can control the magnetic field down to the magnetic pixel, or as Polymagnet calls them — a Maxel.

Here you can see some magnetic film (which reacts visually to magnetic fields) put on top of the two parts of the demo magnet. The printed design is very similar to a mechanical mechanism. We’d explain more, but [Destin] does a great job teaching about the tech in the video found below.

Is this the dawn of magnetic mechanisms? We certainly have never seen anything like it.

Continue reading “Just When You Thought Magnets Weren’t Magic; Magnets Are Mechanisms”

Ask Hackaday MRRF Edition: 3D Printers Can Catch Fire

[Jay] out of the River City Labs Hackerspace in Peoria, IL cleared out a jam in his printer. It’s an operation most of us who own a 3D printer have performed. He reassembled the nozzle, and in a moment forgot to tighten down the grub nut that holds the heater cartridge in place. He started a print, saw the first layer go down right, and left the house at 8:30 for work. When he came back from work at 10:30 he didn’t see the print he expected, but was instead greeted by acrid smoke and a burnt out printer.

The approximate start time of the fire can be guessed by the height of the print before failure.
The approximate start time of the fire can be guessed by the height of the print before failure.

As far as he can figure, some time at around the thirty minute mark the heater cartridge vibrated out of the block. The printer saw a drop in temperature and increased the power to the cartridge. Since the cartridge was now hanging in air and the thermistor that reads the temperature was still attached to the block, the printer kept sending power. Eventually the cartridge, without a place to dump the energy being fed to it, burst into flame. This resulted in the carnage pictured. Luckily the Zortrax is a solidly built full metal printer, so there wasn’t much fuel for the fire, but the damage is total and the fire could easily have spread.

Which brings us to the topics of discussion.

How much can we trust our own work? We all have our home-builds and once you’ve put a lot of work into a printer you want to see it print a lot of things. I regularly leave the house with a print running and have a few other home projects going 24/7. Am I being arrogant? Should I treat my home work with a lesser degree of trust than something built by a larger organization? Or is the chance about the same? Continue reading “Ask Hackaday MRRF Edition: 3D Printers Can Catch Fire”

MRRF 3D Printing Spectacular

MRRF, the Midwest RepRap Festival, is in full swing right now. The venue is packed, attendance is way up this year, and the panorama is impressive:

Panoramamini
The 2016 Midwest RepRap Festival. Click to embiggen.

New Printers

MRRF is not really a trade show. Yes, there are companies here (Google is picking up the tab for Chinese food tonight), but this is assuredly a community-based event around open source hardware. That said, Lulzbot is here, SeeMeCNC is hosting, E3D, and Ultimachine are all here. This year, there are a few new printers.

Lulzbot’s Taz 6 – the latest update to their flagship printer made its first public appearance at MRRF this year. A product update from Lulzbot isn’t like a product announcement from a normal company. Lulzbot is using rapid prototyping for manufacturing (!). They can iterate quickly and release two new printers in the time it takes Stratasys to come up with a design. This also means the releases are incremental.

Click past the break for more photos and updates.

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MRRF: Jellybox, A STEM-Oriented Printer

It’s the first full day of fun here at the Midwest RepRap Festival. This year’s turnout is quite impressive—as I’m writing this, we’re an hour or so in and there are already hundreds of people and a couple of R2D2 units milling about.

The talks will begin in a few hours. This year MRRF has expanded to another building, which should tell you something about the growth of this festival. We are excited to hear [Filip] and [Ladi] give a presentation about Jellybox, a STEM-driven project he started to bring 3D printing into education in a comprehensive and hands-on way. The initial idea was based on [Jean Piaget]’s theory of constructionism. [Piaget] was a clinical psychologist who helped advance the idea that human learning is greatly influenced by connecting a person’s ideas with their experiences.

Building a Jellybox printer is about as easy as it gets, and takes about 4-6 hours depending on your skill level. The laser-cut clear acrylic panels are connected with zip ties that lock around 90° plastic brackets. The back panel even has a etched diagram that shows where all the connectors should go, and the wiring is neat and tidy by design. It’s meant to be easy to tear down so that teachers can use them again and again with middle and high school-aged students. The Jellybox is open-source; both the extruder and the hot end can be swapped out in a flash.

IMade3D offers one- and two-day intensive courses in the DC area that cover building a Jellybox and learning some things about 3D modeling. The kit is included in the price of admission. Jellybox kits will be available in a few weeks, but can be preordered today for $799.

Posture Sensor Reminds You To Sit Up Straight!

Hey you! Are you slouching? Probably. It might not seem like such a bad thing to do, but if you plan on sitting comfortably at that desk for the next 5-10 years or so, you’ve really gotta watch your posture. This is a problem [Max] has been trying to solve for a while now — and now he’s attempting to do it with a posture sensor.

His first take on this project utilized an ultrasound range finder, mounted to the back of a chair. Once calibrated, you would have to maintain a certain distance from the back of your head to the sensor, thus, keeping your back straight. It worked, but it wasn’t the greatest.

Next up, he tried utilizing a webcam and facial recognition software to determine if he was slouching forwards, backwards, or (however unlikely), maintaining good posture. It was better than the first prototype, but still needed some refinement. Now he’s onto his third iteration — this time, a wearable posture sensor!

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Join Us At The Greatest 3D Printing Festival On Planet Earth

Winter is hanging on like clinical depression, which means it’s that time again for the greatest 3D-printing festival on the planet Earth. It’s time for the Midwest RepRap Festival, next weekend, March 18-20th in Goshen, Indiana.

I can’t explain why, but for some reason the Midwest RepRap Festival is an oasis of building, doing, and hacking right in the middle of the county fairgrounds for Elkhart County, Indiana. It’s free for everyone to attend. The event isn’t choked with vendors, leaving the people who actually do stuff left to fight over a few picnic tables on the outskirts of the venue. It is, by far, the most community-centered event we go to every year.

If you’re wondering what you can expect at a 3D printer convention in the middle of nowhere, check out a few of the posts we’ve published from MRRF over the last few years. We’ve seen 3D printed waffles, resin casting with 3D printed molds, bizarre movement platforms, Bioprinting, and stuff from Lulzbot. That’s just the stuff that has deserved its own Hackaday post: we’ve seen the world’s largest 3D printed trash can, R2D2, battle droids (it’s even money if BB-8 is going to show up this year), a Printer made out of K’nex, and the most beautiful 3D printer we’ve ever seen. There was a T-shirt cannon powered by 300 psi shop air.

Every year I write a post announcing that we’ll be heading to MRRF next week, simultaneously praising the event as one of the greatest ‘maker’ and ‘DIY’ meetups, while pointing out the local WalMart parking lot has a place to park horse-drawn buggies. Both observations are true. For one weekend a year, Goshen, Indiana is the place everyone reading Hackaday should go to, and that is why we are once again proud to sponsor this glorious event.