[Thomas Sanladerer] has a filament-based 3D printer and a resin one. Can the two types of raw material combine to make something better? [Thomas] did some experiments using some magnets to suspend the parts and a hot air soldering gun to heat things up.
The trick turns out to be cutting the resin with alcohol. Of course, you also need to use a UV light for curing.
The parts looked pretty good, although he did get different results depending on a few factors. To see how it would work on a practical part, he took a very large printed alien egg. The problem is, the egg won’t fit in the curing station. A few minutes with a heat sink, a drill press, and an LED module was all it took to build a handheld UV curing light.
The good news is you don’t need a resin printer to take advantage of the process — just the resin. He also points out that if you had parts which needed to maintain their dimensions because they mate with something else, you could easily mask the part to keep the resin away from those areas.
If this video (and the results it shows) has you interested, then you’ll love the in-depth account that [Donald Papp] wrote up last year about his own attempts to smooth 3D printed parts with UV resin.
Continue reading “Finishing FDM Prints With SLS Resin”
Smoothing the layer lines out of filament-based 3D prints is a common desire, and there are various methods for doing it. Besides good old sanding, another method is to apply a liquid coating of some kind that fills in irregularities and creates a smooth surface. There’s even a product specifically for this purpose: XTC-3D by Smooth-on. However, I happened to have access to the syrup-thick UV resin from an SLA printer and it occurred to me to see whether I could smooth a 3D print by brushing the resin on, then curing it. I didn’t see any reason it shouldn’t work, and it might even bring its own advantages. Filament printers and resin-based printers don’t normally have anything to do with one another, but since I had access to both I decided to cross the streams a little.
The UV-curable resin I tested is Clear Standard resin from a Formlabs printer. Other UV resins should work similarly from what I understand, but I haven’t tested them.
Continue reading “3D Printering: Print Smoothing Tests With UV Resin”
Whilst designing hardware, it’s easy to shut the doors, close the blinds, and bury ourselves deeply into an after-hours design session. Although it’s tempting to fly solo, it’s likely that we’ll encounter bugs that others have handled, or perhaps we’ll realize that we forgot to add a handy feature that someone else could’ve noticed before we sent the darned PCB files out for fab. All that said, if we probe the community around us and ask for feedback, we can produce a project that’s far more functional and feature-complete in less time than if we were to design solo. Who knows? With enough eyes giving feedback on your project, maybe others will get excited enough to want one for themselves! [Andrew Werby] and [Zak Timan] on the FormLabs forums did just that: through months of iterative design and discussion on the FormLabs forums, they’ve created the first 3rd party glass resin tank that’s altogether sturdier, longer-lasting, more scratch-resistant, and less distorting than the original resin tank. And guess what? After months of trials through a few brave customers, you too can be the proud owner such a tank as they’re now up for sale on [Zak’s] website.
Continue reading “The Triumph Of Open Design And The Birth Of A FormLabs Aftermarket”
[Robert MacCurdy] at MIT wants to change how people think about hydraulics. Using fluid can be very useful in systems like robots, but it is often the case that the tubing that carries hydraulic fluid is not an integrated part of the overall design. [MacCurdy] and his colleagues have modified a 3D printer to allow it directly include hydraulic components as it prints.
The idea is simple. The team started with a printer that uses a liquid ink that is UV cured to produce solid layers. The printer has the ability to use multiple liquids, and [MacCurdy] uses hydraulic fluid (that does not UV cure) as one of the print materials. Just as you can use a 3D printer to build structures within other structures, printing the hydraulics allows for complex closed systems that use the UV-cured resin as mechanical parts that can transfer pressure to and from the hydraulic system.
Continue reading “3D Printed Hydraulics”
For several years now, filament-based plastic printers have ruled the hobbyist market, with a new iteration on squirting plastic appearing on Kickstarter every week. SLA printers, with their higher resolution and historically higher price for raw materials, have sat in the background, waiting for their time to come.
Now, with the Sedgwick printer now available on Kickstarter, we may finally be seeing some resin printers make their way into hackerspaces and workshops the world over. Instead of other DLP projector-based resin printer where projector light shines up through the resin tank, the creator of the Sedgwick, [Ron Light] is doing things the old-fashioned way: shining the projector down onto the surface of the resin. He says it’s a simpler method, and given he’s able to ship a Sedgwick kit minus the projector for $600, he might be on to something.
There are a few other resin printers coming on the scene – the LittleSLA will soon see its own Kickstarter, the mUVe 1 is already shipping, and over on Hackaday Projects, the OpenExposer project is coming along nicely. All very good news for anyone who wants higher quality prints easily.
If you’re playing along with Twitch Plays Pokemon, you might as well do it the right way: with the smallest Game Boy ever, the Game Boy Micro. [Anton] needed a battery replacement for this awesome, discontinued, and still inexplicably expensive console and found one in a rechargeable 9V Lithium battery. You get two replacement cells out of each 9V battery, and a bit more capacity as well.
Every garden needs garden lights, right? What does every garden light need? A robot, of course. These quadruped “Toro-bots” react to passersby by brightening the light or moving out of the way. It’s supposed to be for a garden that takes care of itself, but we’re struggling to figure out how lights will do that.
Flexiable 3D prints are all the rage and now resin 3D printers are joining the fray. The folks at Maker Juice have introduced SubFlex, a flexible UV-curing resin. The usual resins, while very strong, are rock solid. The new SubFlex flexible resins are very bendable in thin sections and in thicker pieces something like hard rubber. We’re thinking custom tank treads.
Remember this post where car thieves were using a mysterious black box to unlock cars? Looks like those black boxes have moved from LA to Chicago, and there’s still no idea how they work.
Have a Google Glass? Can you get us on the list? [Noé] and [Pedro] made a 3D printed Google Glass adapter for those of us with four eyes.