Hackaday Supercon: Back At Last!

October 29, 2022 by Elliot Williams 7 Comments

I’m unashamed to admit that I’ve really missed in-person hacker conferences over the last two and a half years. And while we’re not out of the water yet, COVID-wise, things are controlled and controllable enough that we felt we could safely hold our smallish, halfway out in the back-alley conference safely. It’s going to be so nice to see all the familiar faces, and meet the first-time Superconnisti as well. Welcome! You’re going to have fun.

For health, money, or other reasons, a lot of people who would like to go still can’t, and that bums me out. Of course there’s no substitute for being there live, but we’re trying our best to spread the Supercon love to everyone out there. If the two years of Remoticon were different, I’m not willing to say they were worse. It was awesome to be able to share live talks on some fantastic hacky topics, typing amongst ourselves instead of chatting in person, and it spanned the globe. There were no borders.

We’re still working on our remote plans – yes, a week before the con – because I don’t think things can ever fully go back to the before-times. That said, we will be streaming the main stage live as always, and you can pretend it’s Remoticon all over again by hanging out in our Discord, or over at the Supercon Hack Chat.

So to those of you attending, it’ll be great to see you in person. The rest of you out there – join us virtually. We’ve been working on this for the last five months now, and next week, it’s go time!

2022 Hackaday Supercon: Joe [Kingpin] Grand Keynote And Workshops Galore

October 25, 2022 by Elliot Williams 5 Comments

It’s our great pleasure to announce that Joe [Kingpin] Grand is going to be our keynote speaker at the 2022 Supercon!

If you don’t know Joe, he’s a hacker’s hacker. He’s behind the earliest DEFCON electronic badges, to which we can trace our modern #badgelife creative culture. He was at the l0pht when it became the most publicly visible hackerspace in the USA, at the dawn of what we now think of as cybersecurity. And moreover, he’s a tireless teacher of the art of hardware hacking.

Joe’s talk at DEFCON 22 about reverse engineering PCBs on a hacker budget is on our top-10 must watch playlist, and his JTAGulator debug-port enumeration device has been present at the start of countless hacking sessions. But again, it’s his enthusiasm for creating, his inspiring “what if I poke at this thing this way?” attitude, and overwhelming hacker spirit that make Joe a long-overdue speaker at Supercon! Continue reading “2022 Hackaday Supercon: Joe [Kingpin] Grand Keynote And Workshops Galore” →

ERRF 22: Baby Belt Promises Infinite Z For Under $200

October 23, 2022 by Tom Nardi 20 Comments

Hackaday has been reporting on belt printers for around a decade now, since MakerBot released (and then quickly pulled) an automated build platform for their very first Cupcake printer. Turns out that not only has the concept been difficult to pull off from a technical perspective, but a murky patent situation made it tricky for anyone who wanted to bring their own versions to market. For a long time they seemed like the fusion reactors of desktop 3D printing — a technology that remains perennially just outside of our grasp.

But finally, things have changed. The software has matured, and there are now several commercial belt printers on the market. The trick now, as it once was for traditional desktop 3D printing, is to bring the costs down. Enter the Baby Belt, created by [Rob Mink]. This open-source belt printer relies on light-duty components and a largely 3D printed structure to get the price point down, though some will find its diminutive dimensions a bit too limiting…even if one of its axes is technically infinite.

If you’ve already got a printer and filament to burn, [Rob] is selling the part kit for just $130 USD. But even if you opt for the full ready-to-build kit, it will only set you back $180. Considering even the cheapest belt printers on the market now have a sticker price of more than $500, that’s an impressive accomplishment.

Of course, it’s hard to compare the Baby Belt with anything else on the market. For one thing, save for a few metal rods, its frame is made almost entirely from 3D-printed parts. Rather than the NEMA 17 stepper motors that are standard on even the cheapest of traditional desktop 3D printers, this little fellow is running on the dinky 28BYJ-48 steppers that you’d expect to find in a cheap toy. Then again, considering the printer only offers 85 x 86 mm in the X and Y axis, the structure and motors don’t exactly need to be top of the line.

What really sets this machine apart is the belt — while we’ve seen other makers go all out with their belt material, [Rob] has come up with an impressively low-tech solution. It’s a simple stack-up of construction paper, carpet tape, and fabric that you could probably put together with what you’ve got laying around the house right now.

Between that outer cloth layer and the printed frame, the Baby Belt offers a lot of room for customization, something which was on clear display at the 2022 East Coast RepRap Festival. The machines dotted several tables on the show floor, and you could tell their builders had a lot of fun making each one their own

Continue reading “ERRF 22: Baby Belt Promises Infinite Z For Under $200” →

ERRF 22: Recreator 3D Turns Trash Into Filament

October 21, 2022 by Tom Nardi 30 Comments

In Back to the Future, Doc Brown returns to 1985 with a version of his DeLorean time machine that has been modified with technology from the future. After telling Marty they need to go on yet another adventure, Doc recharges the DeLorean’s flux capacitor and time circuits by tossing pieces of garbage into the slick Mr. Fusion unit mounted to the rear of the vehicle. The joke being that, in the future, you could simply head over to the local big box store and pick up a kitchen appliance that’s capable of converting waste matter into energy.

Unfortunately, we’re nowhere near powering our homes with banana peels and beer cans. But if the Recreator 3D is any indication, the technology required to turn plastic bottles rescued from the trash into viable PET filament for your 3D printer is all but upon us. While there are still some aspects of the process that could stand to be streamlined, such as fusing multiple runs of filament together into one continuous roll, the core concepts all seem to be in place.

The MK5Kit Mini is currently in development with LDO Motors.

Creator [Josh Taylor] made the trip out to the 2022 East Coast RepRap Festival to not only show off the Recreator 3D, a project he’s been working on now for over a year, but to get people excited about the idea of turning waste plastic into filament. It’s not necessarily a new concept, and in fact [Josh] says earlier efforts such as the PETBOT are what inspired him to create his own open source take on the “pultrusion” concept.

According to [Josh], actually printing with the recycled filament isn’t that different from using commercial PETG, though it’s recommended you lower your speeds. A nozzle temperature of around 260 °C seems to work best, with the bed at 70 °C. Interestingly, the filament produced by the process is actually hollow inside, so the most critical change to make is increasing your extrusion rate to about 130% of normal to compensate for the internal void.

The current revision of the Recreator 3D, known as the MK5Kit, can be assembled using several core components salvaged from a low-cost Ender 3 printer in addition to a number of parts that the user will need to print themselves. For those who’d rather not source the parts, [Josh] says he hopes to get formal kits put together sometime next year, thanks to a partnership with LDO Motors.

But ultimately, [Josh] says the most important thing to him is that the plastic is recycled instead of getting sent to a landfill or incinerator. So whether you build a Recreator 3D or come up with your own design, all are welcome to the PET Pultruders United Facebook group he’s created to discuss the finer points of turning plastic trash into treasure.

Continue reading “ERRF 22: Recreator 3D Turns Trash Into Filament” →

New Venue Gives Philly Maker Faire A Fresh Start

October 21, 2022 by Tom Nardi 5 Comments

When we last checked in with the Philadelphia Maker Faire in 2019, one couldn’t help but be impressed with what the organizers had pulled off with just a fraction of the budget and resources it took to put on the defunct World Maker Faire in New York. We came away absolutely certain the event was on the verge of explosive growth, and that next year would be even bigger and better.

But of course, that didn’t happen. The COVID-19 pandemic meant that by the time the 2020 Faire should have kicked off, the logistics of holding a gathering much larger than a family dinner had become a serious hurdle. Philadelphia implemented strict rules on indoor and outdoor events to try and contain the spread of the virus, to the point that even when they were relaxed in 2021, it still didn’t make sense to try and put on a Faire under those conditions.

Thankfully things are largely back to normal-ish now, and as such the Philadelphia Maker Faire had something of a rebirth this year. Organizers decided to move the event to the Independence Seaport Museum, with vendor and exhibitor tables distributed throughout the museum’s three floors. This made the ticket price a great two-for-one value, especially if you had enough time left over to head out to the docks so you could explore the 130-year-old cruiser USS Olympia, and the USS Becuna, one of the last surviving WWII Balao-class submarines.

As you’d expect, the event was packed with fascinating projects and demonstrations, to the point that trying to list them all here would be impossible. But for those who couldn’t make the trip out to see what the 2022 Philadelphia Maker Faire had to offer, let’s take a look at a handful of the standout exhibits.

Continue reading “New Venue Gives Philly Maker Faire A Fresh Start” →

ERRF 22: Building A Library Of Filament Colors

October 20, 2022 by Tom Nardi 10 Comments

If you’ve ever paged through the color samples at the hardware store trying to match a particular color, you know how hard it can be. Not only are there nearly limitless color variations, but each manufacturer has their own formulas and tints. Often times, the only way to get the exact color you need is to get it custom mixed.

Unfortunately, that’s not really an option when it comes to filament for your 3D printer. Will that roll of orange from Hatchbox actually match the orange from Overture? That’s where the Filament Librarian comes in. Created by [Joe Kaufeld], the project aims to catalog and photograph as many 3D printer filaments as possible so you can see exactly what you’re getting.

Now of course, if it was as easy as looking at pictures of filament swatches on your computer, you wouldn’t need this service to begin with. So what’s the trick? A custom automated camera rig, powered by the Raspberry Pi, is used to position, light, and photograph each filament sample in the library. So while [Joe] can’t promise your monitor is showing a perfect representation of each filament’s color, you can at least be sure they will all look correct in relation to each other. So for example, the site can help you figure out if the local Microcenter stocks anything that comes close to matching Prusament’s Galaxy Silver PLA.

[Joe] brought a collection of his samples along with his slick camera setup to the 2022 East Coast RepRap Festival so attendees could see first-hand how he adds a new filament to the database. With an easy-to-use touch-screen interface, it takes just seconds to get the camera ready for the next shot.

Now that he’s got the hardware and the procedure down, [Joe] is asking the community to help out by providing him with filament samples to process. It doesn’t take much: all he asks is you snip him off a couple meters of filament, write down what it is and who makes it on a pre-made form, and drop it in the mail. If you’re in the US, you can send it directly to his address in Indiana, and for those on the other side of the globe, he’s got a drop point in the Netherlands you can use.

We love a good passion project here at Hackaday, so here’s hoping that the Filament Librarian receives plenty of new filament samples from all over the planet to feed into that fancy camera setup of his.

2022 Hackaday Supercon: Final Talks Announced

October 20, 2022 by Elliot Williams 2 Comments

The third and final round of the 2022 Supercon talks announcements brings us closer to a complete picture of the full spectrum of hacking awesomeness taking the stage in just a few weeks. (And we haven’t even announced the keynote yet!)

Supercon is the Ultimate Hardware Conference and you need to be there! We’ll continue to announce speakers and workshops over the next couple weeks. Supercon will sell out so get your tickets now before it’s too late. And stay tuned for the next round of talk reveals next week! Continue reading “2022 Hackaday Supercon: Final Talks Announced” →