It is three weeks after the apocalypse. No zombies yet. But you do need to charge your cell phone. How do you quickly make a wind turbine? If you’ve read this project, you might reach for a few empty water bottles. This educational project might not charge your phone without some extra work, but it does illustrate how to use water bottles to make a workable air scoop for turning a crank and possibly generating electricity.
That takes care of the wind and water aspects, but how did we get solar? According to the post — and we agree it is technically true — wind power is a form of solar power since the wind is driven by temperature differences created by the sun. Technically true!
There was a time, not so long ago, when hype for desktop 3D printing as so high that it seemed you could print anything. Just imagine it, and your handy dandy magical 3D printer could manifest it into reality. But now that more people have had first hand experience with the technology, the bubble has burst. Reality has sobered us up a bit, and today we’ve got a much better idea of what can and cannot be printed on a traditional desktop 3D printer.
But that doesn’t mean we aren’t surprised from time to time. As a perfect example, take a look at this almost entirely 3D printed wind turbine designed and built by [Nikola Petrov]. Outside of the electronics, the pole it’s mounted to, and some assorted bits and bobs, he produced all the parts on his own large-format TEVO Black Widow printer. He mentions there are a few things he would do differently if he was to build another one, but it’s hard to find much to complain about with such a gorgeous build.
To be sure, this one isn’t for the 3D printing novice. First of all, you’ll need a printer with a bed that’s at least 370 mm wide just to print the blades. [Nikola] also recommends printing the parts in ABS and coating them with acetone to smooth and harden the outside surfaces. We’d be surprised if you could print such large objects in ABS without a heated enclosure as well, so plan on adding that to your shopping list.
On the flip side though, the electronics are about as simple as they come. The blades are spinning a standard NEMA 17 stepper motor (through a 1:5 gearbox) to produce AC power. This is then fed into two W02M rectifiers and a beefy capacitor, which gives him DC with a minimum of fuss. In theory it should be capable of producing 1A at 12V, which is enough to light LEDs and charge phones. In this design there’s no battery charging circuit or anything like that, as [Nikola] says it’s up to the reader to figure out how to integrate the turbine into their system.
What’s great about the Power Generation Modules project headed by [Cole B] is the focus on usability and modularity. The project is a system for powering and charging small devices using any number and combination of generator modules: wind turbine, hand-crank, and water turbine so far. Power management and storage is handled by a separate unit that acts as a battery bank to store the output from up to six generators at once. There’s also a separate LED lamp module, designed to be capable of being powered directly from any of the generator modules if needed.
The hand crank is straightforward in concept, but key to usability was selecting a DC gearmotor with a gear ratio that made cranking by hand both comfortable and sustainable; too weak of a crank and it’s awkward, too hard and it’s tiring. The wind turbine has three compact vanes that turn a central shaft, but testing showed the brushless motor it uses as a generator isn’t a good match for the design; the wind turbine won’t turn well in regular wind conditions. The water turbine prototype showed great success; it consists of an epoxy-glazed, 5 inch diameter 3D printed propeller housed in a section of PVC pipe. The propeller drives a brushless motor which [Cole B] says easily outputs between eight to ten volts when testing in a small stream.
The team has plans for other generators such as solar, but this is a great start to an array of modules that can be used to power and charge small devices while off the grid. We’re happy to see them as a finalist for The Hackaday Prize; they were selected as one of the twenty projects to receive $1000 cash each in the Power Harvesting Challenge. The Human-Computer Interface Challenge is currently underway which seeks innovative ideas about how humans and computers can interface with one another, and twenty of those finalists will also receive $1000 each and be in the running for the Grand Prize of $50,000.
[Niklas Roy] built a windmill-powered music box for his backyard, and it was so awesome all the neighbors wanted to take a picture of it. Someone even liked it so much that he stole [Niklas]’s windmill in the middle of the night. (We kind of don’t blame them, it’s a gorgeously clean build.)
In the past few weeks [Niklas] has been mass-producing 20 windmills for the KIKK Festival 2017 to be held in November in Namur, Belgium. The windmills will operate in a cluster, and all play “Für Elise” when the wind blows. However, each one is driven independently and so the music is asynchronous. Since he was building a bunch anyway, he built a replacement windmill for his backyard, and documented how to do it.
The Isle of Lewis is the largest of the Scottish Outer Hebrides, sitting in the North Atlantic off the west coast of the Scottish mainland. It is the first landfall after thousands of miles of ocean for a continuous stream of Atlantic weather systems, so as you might imagine it is a place in which there is no shortage of wind.
It is thus the perfect situation for a wind power startup, and in the aptly-named Windswept and Interesting Ltd it has one that is pushing the boundaries. Their speciality is the generation of power from spinning kites, arrays of kites that transmit power to a ground-based generator through the rotation of their lines, and because they release their designs as open source they are of extra interest to us.
Of course, if you are a seasoned reader you’ll now be complaining that we’ve covered this story before when they had an entry in the 2014 Hackaday Prize, so what’s new? The answer is that the 2014 story was a much earlier iteration than their current multi-level kite array, and that they have now reached the point of bringing their products to market. You can buy one of their prototypes right now, and there is a soon-to-be-launched crowdfunding campaign for their latest model. It’s not exactly cheap, but this first product is the result of 5 years of product development, and it is pretty obvious that more is on the way. For any open hardware startup to stay afloat that long is an impressive achievement, to do so in a field in which you are not surrounded by a huge supporting industry in the way for example electronics startups are is nothing short of amazing.
If you would like to have a go at building one of their spinning kites, you can do so with full instructions released under a Creative Commons licence, but for non kite builders their website is a fascinating read in its own right. Their YouTube channel in particular has a wealth of videos of previous tests as well as design iterations, and is one on which many readers will linger for a while. Below the break we’ve put one of their most recent, a montage showing the kite evolution over the years.
Magnetic gears are surprisingly unknown and used only in a few niche applications. Yet, their popularity is on the rise, and they are one of the slickest solutions for transmitting mechanical energy, converting rotational torque and RPM. Sooner or later, you’re bound to stumble upon them somewhere, so let’s check them out to see what they are and what they are good for.
Most of our energy comes from dead algae or dead ferns right now, and we all know that can’t continue forever. The future is by definition sustainable, and if you’re looking for a project to change the world for this year’s Hackaday Prize, you can’t do better than something to get the world off carbon-based fuels.
Building the machines that make sustainable energy possible or even just the tools that will let us use all that energy are just a few ideas that would make great entries for The Hackaday Prize. You could go another direction and build the tools that will build and maintain these devices, like figuring out a way to keep these batteries and generators out of the landfill. Any way you look at it, anything that actually matters would make a great entry to The Hackaday Prize.