Supercon 2022: Irak Mayer Builds Self-Sustainable Outdoor IoT Devices

[Irak Mayer] has been exploring IoT applications for use with remote monitoring of irrigation control systems. As you would expect, the biggest challenges for moving data from the middle of a field to the home or office are with connectivity and power. Obviously, the further away from urbanization you get, the sparser both these aspects become, and the greater the challenge.

[Irak] solves his connectivity problem by assuming there is some WiFi network within range, building a system around the Blues Wireless WiFi note card. Substituting their cellular card would be an option for applications out of WiFi range, but presumably without changing too much on the system and software side of things. Leveraging the Adafruit FeatherWing INA219, which is a bidirectional current sensor with an I2C interface, for both the power generation and system consumption measurements. For control, [Irak] is using an Adafruit ESP32 board, but says little more about the hardware. On the software side, [Irak] is using the Blues Wireless NoteHub for the initial connection, which then routes the collected data onto the Adafruit IoT platform for collation purposes. The final part of the hardware is a LiPo battery which is on standby to soak up any excess power available from the energy harvesting. This is monitored by an LC709203f battery fuel gauge.

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How Simple Can A Wind Generator Get?

As the world has moved towards sustainable energy sources over the last few years, it’s increasingly common to be close to a wind turbine. The huge turbines visible on the horizon from where this is being written are the upper end of the scale though, and along comes [Robert Murray Smith] with the opposite, probably the simplest and smallest wind turbine we’ve seen.

His use of a 3-phase motor from a CD-ROM drive as the generator isn’t particularly unexpected, these motors are ubiquitous and readily generate power when spun up. A simple 3-phase rectifier and a capacitor delivers a DC voltage that while the ready availability of switching converter modules should be relatively easy to turn into something more useful.

The clever part of this hack lies then in the rotor, it’s not the propeller-style bladed affair you might expect. Instead he takes a CD, as it’s the obvious thing to fit on a CD motor, and glues a piece of Tyvek on top of it. This is cut to form four flaps which make a rudimentary but effective turbine when the wind comes from the side. It’s beautifully simple, and we wish we’d thought of it ourselves. The whole thing is in the video below the break, so take a look.

Maybe this won’t solve the green energy requirement on its own, but we’ve shown you far larger fabric turbines in the past.

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Go Fly A Kite

Harvesting energy from the wind has been a commercially viable way of generating clean energy for around three decades now. Wind turbines are a reliable, proven technology but they do have some downsides, one of which is that since there’s more wind higher above the ground this usually means tall, expensive towers. There is a way around this problem, though, which is using kites to generate energy instead of a fixed turbine.

While kite generators aren’t a new idea, [Benjamin] has been working on this kite generator which has a number of improvements over existing kite generators. Like other kite generators, this one uses a tether to spin a generator which is located on the ground. But while this is similar to other kite systems, this prototype has a much simpler design and sweeps a much larger area while in flight. It also has an autopilot with multiple independent steering systems, which [Benjamin] says will allow it to stay in flight for months at a time provided there is enough wind. If there isn’t, it can land reliably, and launching it is relatively fast and simple as well.

While kites do have some obvious downsides compared to fixed turbines including a single point of failure at the tether and a large amount of cleared area to operate, they have plenty of advantages as well. They’re smaller, simpler, require no complicated yaw system, and can be easily maintained on the ground. In fact, it’s possible to build very simple kite generators out of nothing more than a hobby kite and some readily-available electrical components.

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Adding Voluminous Joy To A DIY Turbojet With A DIY Afterburner

You don’t happen to own and operate your own turbojet engine, do you? If you do, have you ever had the urge to “kick the tires and light the fires”? Kicking tires simply requires adding tires to your engine cart, but what about lighting the fires? In the video below the break, [Tech Ingredients] explains that we will require some specialized hardware called a re-heater — also known as an afterburner.

[Tech Ingredients] does a deep dive into the engineering behind turbojets, and explains how the very thing that keeps the turbines from melting also allows an afterburner to work. Also explained is why it can also be called a re-heater, and why there are limitations on the efficiency.

Moving on to the demonstration, two different homebrewed afterburners are put to use. The second iteration does exactly what you’d think it should do, and is a mighty impressive sight. We can only imagine what his neighbors think of all the noise! The first iteration was less successful, but that doesn’t mean it isn’t useful, and we’ll let you view the video below to see what else an afterburner can do. We’ll give you a hint: Worlds Biggest Fog Machine.

Does the thought of thrust turn your turbines? You might enjoy this motor-jet contraption that looks almost as fun as the real thing, but 3D printable!

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3D Printed Turbo Pump Hopes To Propel Rockets To The Sky

There are plenty of rocket experimenters toying with various liquid-fueled contraptions at the moment, and [Sciencish] is one of them. He grew tired of using air-pressurized fuel delivery systems in his experiments due to safety reasons, and decided to create something approximating more grown up rocket designs. The result was a 3D-printed turbopump for fuel delivery.

The design is not dissimilar from a turbocharger in a car. On one side, a turbine wheel is turned by compressed air supplied from a tank or compressor. This turbine wheel is affixed to the same axle as an impeller which draws up fuel and pumps it out, ideally into a rocket’s combustion chamber. It’s all made out of resin-printed parts, which made creating the fine geometry of the turbine and impeller a cinch.

Running on compressed air at 80 psi, the turbopump is able to deliver 1.36L of water or rubbing alcohol fuel a minute. However, unfortunately, this first pass design can only deliver 20 psi of fuel pressure, which [Sciencish] suspects will not be enough to counteract combustion chamber pressures in his rocket design. More work is required to up this figure. Paired with a nozzle and ignition source, though, and it does make for some great flames.

Overall though, the safety benefit of this turbopump comes from the fact that the fuel is kept separate from the oxidizer until it reaches the combustion chamber. This comes with far less chance of fire or explosion versus a system that stores fuel pressurized by air.

While the design isn’t yet up to scratch for rocket use, it nonetheless works, and we suspect with some improvement to tolerances and fin design that the project should move along at a quick pace.

If solid rockets are more your thing though, we’ve featured plenty of those too. Video after the break.

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Can We Repurpose Old Wind Turbine Blades?

Wind turbines are a fantastic, cheap, renewable source of energy. However, nothing lasts forever, and over time, the blades of wind turbines fatigue and must be replaced. This then raises the question of what to do with these giant waste blades. Thankfully, a variety of projects are exploring just those possibilities.

A Difficult Recycling Problem

Around 85% of a modern wind turbine is recyclable. The problem is that wind turbine blades currently aren’t. The blades last around 20 to 25 years, and are typically made of fiberglass or carbon fiber. Consisting of high-strength fibers set in a resin matrix, these composite materials are incredibly difficult to recycle, as we’ve discussed previously. Unlike metals or plastics, they can’t just be melted down to be recast as fresh material. Couple this with the fact that wind turbine blades are huge, often spanning up to 300 feet long, and the problem gets harder. They’re difficult and expensive to transport and tough to chop up as well.

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Full Size 3D-Printed Wind Turbine

Wind energy isn’t quite as common of an alternative energy source as solar, at least for small installations. It’s usually much easier just to throw a few panels and a battery together than it is to have a working turbine with many moving parts that need to be maintained when only a small amount of power is needed. However, if you find yourself where the wind blows but the sun don’t shine, there are a few new tools available to help create the most efficient wind turbine possible, provided you have a 3D printer.

[Jan] created this turbine with the help of QBlade, a piece of software that helps design turbine blades. It doesn’t have any support for 3D printing though, such as separating the blades into segments, infill, and attachment points, so [Jan] built YBlade to help take care of all of this and made the software available on the project’s GitHub page. The blades are only part of this story, though. [Jan] goes on to build a complete full-scale wind turbine that can generate nearly a kilowatt of power at peak production, although it does not currently have a generator attached and all of the energy gets converted to heat.

While we hope that future versions include a generator and perhaps even pitched blades to control rotor speed, [Jan] plans to focus his efforts into improving the blade design via the 3D printer. He is using an SLA printer for these builds, but presumably any type of printer would be up to the task of building a turbine like this. If you need inspiration for building a generator, take a look at this build which attempted to adapt a ceiling fan motor into a wind turbine generator.