hardware

1668 Articles

The Trials And Tribulations Of Building A Pasta Display

March 14, 2025 by 14 Comments

We love unique displays here at Hackaday. If you can figure out how to show information on some weird object, we’re all about it. So when [Julius Curt] wrote in to share his work on the Pasta Analog Display, we were hooked from the subject line.

But in reading his account, it ended up being even better than we hoped for. Because it turns out, getting pasta to behave properly in an electromechanical device is trickier than you might think. Oh sure, as [Julius] points out, those ridges on the side of penne might make them look like gears — but after spending the time and effort to build a particularly slick 3D printed frame to actually use them as such, it turns out they just won’t cooperate. You’d think the pasta makers of the world would have some respect for mechanical tolerances, but unfortunately not.

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Physical Computing Used To Be A Thing

March 8, 2025 by 69 Comments

In the early 2000s, the idea that you could write programs on microcontrollers that did things in the physical world, like run motors or light up LEDs, was kind of new. At the time, most people thought of coding as stuff that stayed on the screen, or in cyberspace. This idea of writing code for physical gadgets was uncommon enough that it had a buzzword of its own: “physical computing”.

You never hear much about “physical computing” these days, but that’s not because the concept went away. Rather, it’s probably because it’s almost become the norm. I realized this as Tom Nardi and I were talking on the podcast about a number of apparently different trends that all point in the same direction.

We started off talking about the early days of the Arduino revolution. Sure, folks have been building hobby projects with microcontrollers built in before Arduino, but the combination of a standardized board, a wide-ranging software library, and abundant examples to learn from brought embedded programming to a much wider audience. And particularly, it brought this to an audience of beginners who were not only blinking an LED for the first time, but maybe even taking their first steps into coding. For many, the Arduino hello world was their coding hello world as well. These folks are “physical computing” natives.

Now, it’s to the point that when Arya goes to visit FOSDEM, an open-source software convention, there is hardware everywhere. Why? Because many successful software projects support open hardware, and many others run on it. People port their favorite programming languages to microcontroller platforms, and as they become more powerful, the lines between the “big” computers and the “micro” ones starts to blur.

And I think this is awesome. For one, it’s somehow more rewarding, when you’re just starting to learn to code, to see the letters you type cause something in the physical world to happen, even if it’s just blinking an LED. At the same time, everything has a microcontroller in it these days, and hacking on these devices is also another flavor of physical computing – there’s code in everything that you might think of as hardware. And with open licenses, everything being under version control, and more openness in open hardware than we’ve ever seen before, the open-source hardware world reflects the open-source software ethos.

Are we getting past the point where the hardware / software distinction is even worth making? And was “physical computing” just the buzzword for the final stages of blurring out those lines?

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Open Source Hardware, How Open Do You Want It To Be?

March 7, 2025 by 43 Comments

In our wider community we are all familiar with the idea of open source software. Many of us run it as our everyday tools, a lot of us release our work under an open source licence, and we have a pretty good idea of the merits of one such document over another. A piece of open source software has all of its code released under a permissive licence that explicitly allows it to be freely reproduced and modified, and though some people with longer beards take it a little too seriously at times and different flavours of open source work under slightly different rules, by and large we’re all happy with that.

When it comes to open hardware though, is it so clear cut?  I’ve had more than one rant from my friends over the years about pieces of hardware which claim to be open-source but aren’t really, that I think this bears some discussion.

Open Source Hardware As It Should Be Done

To explore this, we’ll need to consider a couple of open source hardware projects, and I’ll start close to home with one of my own. My Single 8 home movie cartridge is a 3D printable film cartridge for a defunct format, and I’ve put everything necessary to create one yourself in a GitHub repository under the CERN OHL. If you download the file and load it into OpenSCAD you can quickly create an STL file for your slicer, or fiddle with the code and make an entirely new object. Open source at its most efficient, and everyone’s happy. I’ve even generated STLs ready to go for each of the supported ISO values. Continue reading “Open Source Hardware, How Open Do You Want It To Be?” →

Build A Parametric Speaker Of Your Own

March 4, 2025 by 16 Comments

The loudspeaker on your home entertainment equipment is designed to project audio around the space in which it operates, if it’s not omnidirectional as such it can feel that way as the surroundings reflect the sound to you wherever you are. Making a directional speaker to project sound over a long distance is considerably more difficult than making one similar to your home speaker, and [Orange_Murker] is here with a solution. At the recent Hacker Hotel conference in the Netherlands, she presented an ultrasonic parametric speaker. It projects an extremely narrow beam of sound over a significant distance, but it’s not an audio frequency speaker at all.

Those of you familiar with radio will recognize its operation; an ultrasonic carrier is modulated with the audio to be projected, and the speaker transfers that to the air. Just like the diode detector in an old AM radio, air is a nonlinear medium, and it performs a demodulation of the ultrasound to produce an audio frequency that can be heard. She spends a while going into modulation schemes, before revealing that she drove her speaker with a 40 kHz PWM via an H bridge. The speaker itself is an array of in-phase ultrasonic transducers, and she demonstrates the result on her audience.

This project is surprisingly simple, should you wish to have a go yourself. There’s a video below the break, and she’s put all the files in a GitHub repository. Meanwhile this isn’t the first time we’ve seen a project like this.

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Does The 12VHPWR Connector Really Wear Out After 30 Mating Cycles?

February 23, 2025 by 50 Comments

When PCI-SIG introduced the 12VHPWR power connector as a replacement for the 6- and 8-pin PCIe power connectors, it created a wave of controversy. There were enough cases of melting GPUs, PSUs, and cables to set people on edge. Amidst this controversy, [JayzTwoCents] decided to do some scientific experimentation, Mythbusters-style, specifically: do these 12VHPWR (or the 12V-2×6 successor) wear out upon hitting the often cited 30 mating cycles? If this is the case, it could explain why people see wildly different current loads between the wires in their GPU power cables. Perhaps reviewers and hardware enthusiasts should replace their  GPU power cables more often.

Like many Mythbuster experiments, the outcome is less than clear, as can be observed in the below graph from one data set. Even after 100 mating cycles, there was no observable change to the contact resistance. One caveat: this was only performed on the GPU side of the connector. The first cable tested was a newer connector type that uses a single-split leaf spring design. Initially, most of the 12VHPWR connectors had a double- or triple-dimple design to contact the pin, so [Jayz] tested one of these, too.

The amazing thing with the 2022-era cable that got pulled new out of packaging and tested was that it looked terrible under the microscope in terms of tolerances and provided a very uneven load, but it got better over time and also lasted 100 cycles. However, it must be said that ‘lasted’ is a big word here, as the retention tab wore off by this point, and the connector was ready to fall out with a light breeze.

Perhaps the ‘mating cycles’ specification is more about the connector as a whole, as well as how the connector is (ab)used, at which point good (long-term) contact is no longer assured. Along with the different types of Molex Mini- and Micro-Fit style connectors, it’s worth keeping an eye on with more applications than just GPUs.

We have certainly seen some burned connectors. Particularly in 3D printers.

Continue reading “Does The 12VHPWR Connector Really Wear Out After 30 Mating Cycles?” →

Open-Source Random Numbers

February 20, 2025 by 26 Comments

Whether it’s a game of D&D or encrypting top-secret information, a wide array of methods are available for generating the needed random numbers with high enough entropy for their use case. For a tabletop game this might be a single die but for more sensitive applications a more robust method of generating random numbers is needed. Programmers might reach for a rand() function of some sort, but these pseudorandom numbers don’t cut the mustard for encryption. For that you’ll need a true random number generator (RNG), and this open-source hardware RNG uses one of the better methods we’ve seen.

The device, called RAVA, is based on a property found in many electronic devices called avalanche breakdown. Avalanche breakdown occurs when a high voltage (in this case approximately 25V) is applied in the reverse bias direction, with this device using a pair of Zener diodes. When this high voltage is applied, an “avalanche” of electrons occurs which allows the diodes conduct in the opposite direction that they would when they are forward biased. This isn’t a constant current flow, though; there are slight variations over time which can be amplified and used as the random number generator. The noise is amplified over a series of op amps and then fed to an ATmega32U4 microcontroller which can provide the user with 136.0 Kbit/s of random data.

Unlike other random number generators, this device is based on a method generally accepted to be truly random. Not only that, but since it’s based on discrete hardware it can be accessed directly for monitoring and replacement in case of faults, unlike other methods which are more “black boxes” and are more opaque in their processes which are thus harder to audit. We also appreciate it’s open-source nature as well, and for some more information on it be sure to check out the paper on it in IEEE. If you’re looking for something to generate random numbers but will also bring some extra flair to the next game night, take a look at this radioactive dice replacement.

Close up of a custom optical HDMI cable on a desk

Let There Be Light: The Engineering Of Optical HDMI

February 18, 2025 by 15 Comments

In a recent video, [Shahriar] from The Signal Path has unveiled the intricate design and architecture of optical HDMI cables, offering a cost-effective solution to extend HDMI 2.0 connections beyond the limitations of traditional copper links. This exploration is particularly captivating for those passionate about innovative hardware hacks and signal transmission technologies.

[Shahriar] begins by dissecting the fundamentals of HDMI high-speed data transmission, focusing on the Transition Minimized Differential Signaling (TMDS) standard. He then transitions to the challenges of converting from twisted-pair copper to optical lanes, emphasizing the pivotal roles of Vertical-Cavity Surface-Emitting Lasers (VCSELs) and PIN photodiodes. These components are essential for transforming electrical signals into optical ones and vice versa, enabling data transmission over greater distances without significant signal degradation.

A standout aspect of this teardown is the detailed examination of the optical modules, highlighting the use of free-space optics and optical confinement techniques with lasers and detectors. [Shahriar] captures the eye diagram of the received high-speed lane and confirms the VCSELs’ optical wavelength at 850 nm. Additionally, he provides a microscopic inspection of the TX and RX chips, revealing the intricate VCSEL and photodetector arrays. His thorough analysis offers invaluable insights into the electronic architecture of optical HDMI cables, shedding light on the complexities of signal integrity and the innovative solutions employed to overcome them.

For enthusiasts eager to take a deeper look into the nuances of optical HDMI technology, [Shahriar]’s comprehensive teardown serves as an excellent resource. It not only gives an insight in the components and design choices involved, but also inspires further exploration into enhancing data transmission methods.

Continue reading “Let There Be Light: The Engineering Of Optical HDMI” →