Laser Hacks

622 Articles

PACCAM: Interactive 2D Part Packing

October 14, 2013 by 12 Comments

capture

Do you have a laser cutter or CNC router? How much material do you waste from project to project due to inefficient part packing? Enter PACCAM, a software interface designed by [Daniel Saakes] to aid in efficient 2D part packing.

Using a cheap webcam, it is possible to capture the outline of used material, exactly where it is located in the CNC machine. The software then can limit your workspace to the material available in the machine. New parts can then be dragged into place, automatically avoiding interferences — certain algorithms also exist to utilize the remaining material most efficiently.

Looking to engrave custom items? The software can do that too by showing you the material (or in this case, object), you can simply drag your design onto the material available, without having to worry about aligning your object inside the CNC machine!

In the video after the break, [Daniel] shows just how powerful and useful the software is by putting a crooked, cookie-cutter riddled piece of material in the machine, and then using the software to cut new parts out of what would be scrap material in any other shop.

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Custom Wireless Headphone Charging Station

October 8, 2013 by 2 Comments

wirelessHeadphoneChargingStation

We’ve come to expect quite a lot of convenience from our technology, to the point where repeatedly plugging in a device for recharging can seem tedious. Hackaday regular [Valentin Ameres] decided to ditch the plugs and built his own wireless headphone charger. We’ve seen [Valentin’s] work before, and one thing’s for certain: this guy loves his laser cutter. And he should, considering it’s churned out key components for a gorgeous Arc Reactor replica and his Airsoft Turret. [Valentin] fired it up yet again to carve the charging stand out of acrylic, then used a small torch and the edge of a table to bend the stand into shape.

He sourced the needed coils online and soldered the receiving coil to a spare miniUSB plug. These components are glued onto a laser-cut acrylic attachment, which fits against the side of the headphone and is held in place by plugging directly into the earpiece’s miniUSB jack. The headphones rest on the laser-cut charging stand, which has an extrusion of acrylic on one side that holds the emitter coil in position against the receiver coil. [Valentin] also added a simple momentary switch at the top of the stand to activate both the emitter coil and a status LED when pressed by the headphones.

Stick around for a video of the build below, and check out some other headphone hacks, like adding a Bluetooth upgrade or making a custom pair out of construction earmuffs.

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Fail Of The Week: Capturing Data From A Laser Rangefinder

September 26, 2013 by 44 Comments

fotw-laser-measuring-tape

We’re changing it up this week with a reverse engineering fail which [Itay] pointed out to us. A couple of years ago [Nate] over at Sparkfun agreed to help a friend with a project that required precise distance measurement. He knew that laser rangefinders are a good way to go and mentions their use in golfing and the building trades. He picked up this handheld version billed as a laser tape measure. He put up a valiant effort to reverse engineer the PCB in hopes of finding a hook for the measurement data.

Obviously his endeavor failed or we wouldn’t be talking about it in this column. But there’s a lot to learn about his methods, and a few of the comments associated with his original post help to shed light on a couple of extra things to try.

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Hacking A Disco Laser

September 18, 2013 by 18 Comments

hacked laser disco

[Mark] was looking for a cheap disco laser projector for parties, and he found one. Unfortunately for him, the advertised features were a bit lacking. The “sound activation mode” was merely an on off circuit, as opposed to it actually being controlled by the music — he set out to fix this.

Taking the unit apart revealed a very convenient design for hacking. All of the components were connected to the main PCB by connectors, meaning the laser driver board was completely separate! He replaced the PCB completely using a prototyping board, an Arduino pro mini, a microphone with a simple preamp, a rotary encoder, and a MSGEQ7 chip to analyse the levels. Oh, and a MOSFET to control the motor via PWM output. It even ended up being close to the same size as the original!

If you happen to have one of these projectors and want to fix it too, he’s posted the source code and circuit diagram on github.

After the break, check out the before and after video. It’s still a cheap disco laser projector, but at least it works as advertised now!

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Extruded Rail And 3D Printed Connectors Form A Proper Laser Engraver

September 7, 2013 by 30 Comments

3d-printed-laser-engraver

Fast and accurate is a good description of this laser engraver built by [Ragnar] and [Gunnar]. The’re planning to show it off at the Trondheim Maker Faire after the new year but they took it out in the wild for the PSTEREO Mini Maker Faire (also in Trondheim) this past August. The video below gives an overview of the build process and the engraver at work. But we also enjoyed reading the post about a few missteps in the early prototyping process. We call this one a proper laser engraver because it was purpose built from the ground-up. We still like seeing the engravers hacked from optical drives, but this really is a horse of a different color in comparison.

From the start they’re using familiar parts when it comes to CNC builds. The outer frame is made of extruded aluminum rail, with precision rod for the gantry to slide upon. Movement is facilitated with stepper motors and toothed belts, with all of the connecting and mounting parts fabricated on a 3D printer. The mistake made with an early (and unfortunately mostly assembled) prototype was that the Y axis was only driven on one side when it really needed to be driven on both. But filament is relatively cheap so a few tweaks to the design were able to fix this and get the production back on track.

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Laser Cigarette Lighter Makes Smoking Even More Dangerous

August 1, 2013 by 64 Comments

Dangers involved with using this laser cigarette lighter to start off your smoking session include shooting your eyes out and giving yourself a mean Harry Potter style forehead scar. This thing boasts a two Watt laser diode which has no problem burning everything that comes in contact with it.

[Masterjoa3000] shows you how it was built in the video after the break. You need to acquire the diode and support hardware which acts as a heat sink. These are press-fit together before wires are attached to the positive and negative leads. The housing is just a bit too wide for the wind shield on the lighter, but that is fixed by cutting a ‘V’ out of the center of that shielding. Next comes a minuscule driver board which is soldered to the diode and to a momentary push switch. The switch takes the place of the flint so that pressing down on the striking wheel activates the laser. The whole thing still fits in the unaltered outer case.

Here’s another take on the same idea with the laser pointing in a different direction.

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Human Asteroids Makes You A Vector Triangle Ship

May 30, 2013 by 22 Comments

asteroids

In 1979, [Nolan Bushnell] released Asteroids to the world. Now, he’s playing the game again, only this time with the help of a laser projector and a Kinect that turns anyone sitting on a stool – in this case [Nolan] himself – into everyone’s favorite vector spaceship. It’s a project for Steam Carnival, a project by [Brent Bushnell] and [Eric Gradman] that hopes to bring a modern electronic carnival to your town.

The reimagined Asteroids game was created with a laser projector to display the asteroids and ship on a floor. A Kinect tracks the user sitting and rolling on a stool while a smart phone is the triangular spaceship’s ‘fire’ button. The game is played in a 150 square foot arena, and is able to put anyone behind the cockpit of an asteroid mining triangle.

[Brent] and [Eric] hope to bring their steam carnival to LA and San Francisco next spring, but if they exceed their funding goals, they might be convinced to bring their show east of the Mississippi. We’d love to try it out by hiding behind the score like the original Asteroids and wasting several hours.

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