Multi-Stage Ion Thruster Holds Exciting Promise

September 19, 2022 by Tom Nardi 51 Comments

Anyone who’s looked into high-voltage experiments is likely familiar with ion lifters — spindly contraptions made of wire and aluminum foil that are able to float above the workbench on a column of ionized air. It’s an impressive trick that’s been around since the 1950s, but the concept has yet to show any practical application as the thrust generated isn’t nearly enough to lift a more substantial vehicle.

It’s a bit early to suggest that [Jay Bowles] of Plasma Channel has finally found the solution to this fundamental shortcoming of electrostatic propulsion, but his recently completed multi-stage ion thruster certainly represents something of a generational leap for the technology. By combining multiple pairs of electrodes and experimentally determining the optimal values for their spacing and operational voltage, he’s been able to achieve a sustained exhaust velocity of 2.3 meters per second.

Dry ice was used to visualize airflow through the thruster.

While most ion thrusters are lucky to get a piece of paper fluttering for their trouble, [Jay] demonstrates his creation blowing out candles at a distance of a meter or more. But perhaps the most impressive quality of this build is the sound — unlike most of the experimental ion thrusters we’ve seen, the air flowing through this contraption actually makes an audible roaring sound. When the 45 kilovolt supply voltage kicks in it sounds like a hair drier, except here there’s no moving parts involved.

In addition to providing graphs that show how air velocity was impacted by input voltage and the number and spacing of the electrode pairs, [Jay] also pops the thruster on a scale to show that there is indeed a measurable thrust being produced. Admittedly the 22 grams of thrust being generated isn’t much compared to the contraption’s own mass of 490 grams, but in the world of electrostatic propulsion, those are pretty impressive numbers.

[Jay] says he has some improvements in mind that he believes will significantly improve the device’s performance as he works towards his ultimate goal of actually flying an ion-propelled aircraft. We saw MIT do it back in 2018, and it would be great to see an individual experimenter pull off a similar feat. Obviously, there’s still a long way to go before this thing takes to the skies, but if anyone can pull it off, it’s [Jay Bowles].

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Mercury Thrusters: A Worldwide Disaster Averted Just In Time

April 18, 2022 by Lewin Day 60 Comments

The field of space vehicle design is obsessed with efficiency by necessity. The cost to do anything in space is astronomical, and also heavily tied to launch weight. Thus, any technology or technique that can bring those figures down is prime for exploitation.

In recent years, mercury thrusters promised to be one such technology. The only catch was the potentially-ruinous environmental cost. Today, we’ll look at the benefits of mercury thrusters, and how they came to be outlawed in short order.

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3D Printing An Ion Propulsion System

January 27, 2021 by Al Williams 20 Comments

As much as we love Star Trek, we have to admit there are some continuity problems. For example, in Spock’s Brain, the alien-of-the-week’s ion drive gave Scotty engineering envy. However, in The Menagerie, the computer identifies a Starfleet shuttlecraft as having ion propulsion. Either way, ion propulsion is real and NASA has toyed with it for ages and many satellites use it for maintaining orbit. Now researchers from MIT and the Monterrey Institute of Technology and Higher Studies 3D printed tiny ion engines.

The engine is about the size of a dime and, like all ion engines, produces tiny amounts of thrust. In fact, the researchers liken it to half the weight of one sesame seed from a hamburger bun. However, in space, these tiny thrusts add up and over time can produce significant acceleration.

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Travel To Mercury On Ion Power

October 27, 2018 by Al Williams 69 Comments

Star Trek — as much as we love it — was guilty sometimes of a bit of hyperbole and more than its share of inconsistency. In some episodes, ion drives were advanced technology and in others they were obsolete. Make up your mind!

The ESA-JAXA BepiColombo probe is on its way to Mercury riding on four ion thrusters developed by a company called QinetiQ. But unlike the ion drive featured in the infamous “Spock’s Brain” episode, BepiColombo will take over seven years to get to Mercury. That’s because these ion drives are real.

The craft is actually two spacecraft in one with two different Mercury missions. The Mercury planetary orbiter will study the surface while the magnetosphere orbiter will study the little planet’s magnetic field. Check out a video about the mission, below. The second video shows [Neil Wallace] talking about how the ion propulsion — also known as solar electric engines — differ from traditional chemical thrusters.

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Neon Lamps Light Up Dim Ion Motor

April 14, 2018 by Steven Dufresne 6 Comments

Small pinwheel type ion motors fall into the category of a fun science experiment or something neat to do with high voltage, but Hackaday’s own [Manuel Rodriguez-Achach] added a neat twist that incorporates neon lamps.

Normally you’d take a straight wire and make 90 degree bends at either end but pointing in opposite directions, balance it on a pole, and apply a high voltage with a moderate amount of current. The wire starts spinning around at the top of the pole, provided the ends of the wire are sharp enough or the wire has a small enough diameter. If your power supply has ample current available then in the dark you’ll even see a purplish glow, called a corona, at the tips of the wire.

[Manuel] made just such an ion motor but his power supply didn’t have the necessary current to produce a strong enough corona to be visible to his camera. So he very cleverly soldered neon lamps on the two ends of the wires. One leg of each lamp goes to the wire and the other end of the lamp acts as the sharp point left out in the air for emitting the ions.

The voltage needed across each lamp in order to ignite it is that between the high voltage power supply’s output and the potential of the surrounding air. That air may be initially at ground potential but he also bends the other output terminal of the power supply such that its tip is also up in the air. This way it sprays ions of the opposite polarity into the surrounding air.

Either way, the neon lamps light up and the wire spins around on the pole. Now, even without a visible corona, his ion motor makes an awesome display. Check it out in the video below.

For more about these ion motors, sometimes called electric whirls, check our article about all sorts of interesting non-electromagnetic motors.

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Bicycle Racing In Space Could Be A Thing

July 11, 2017 by Steven Dufresne 100 Comments

It’s 2100 AD, and hackers and normals live together in mile-long habitats in the Earth-Moon system. The habitat is spun up so that the gravity inside is that of Earth, and for exercise, the normals cycle around on bike paths. But the hackers do their cycling outside, in the vacuum of space.

How so? With ion thrusters, rocketing out xenon gas as the propellant. And the source of power? Ultimately that’s the hackers’ legs, pedaling away at a drive system that turns two large Wimshurst machines.

Those Wimshurst machines then produce the high voltage needed for the thruster’s ionization as well as the charge flow. They’re also what gives the space bike it’s distinctly bicycle-like appearance. And based on the calculations below, this may someday work!

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Expanding Horizons With The Ion Propelled Lifter

July 13, 2016 by Steven Dufresne 39 Comments

Like many people, going through university followed an intense career building period was a dry spell in terms of making things. Of course things settled down and I finally broke that dry spell to work on what I called “non-conventional propulsion”.

I wanted to stay away from the term “anti-gravity” because I was enough of a science nut to know that such a thing was dubious. But I also suspected that there might be science principles yet to be discovered. I was willing to give it a try anyway, and did for a few years. It was also my introduction to the world of high voltage… DC. Everything came out null though, meaning that any effects could be accounted for by some form of ionization or Coulomb force. At no time did I get anything to actually fly, though there was a lot of spinning things on rotors or weight changes on scales and balances due to ion propulsion.

So when a video appeared in 2001 from a small company called Transdimensional Technologies of a triangle shaped, aluminum foil and wire thing called a lifter that actually propelled itself off the table, I immediately had to make one. I’d had enough background by then to be confident that it was flying using ion propulsion. And in fact, given my background I was able to put an enhancement in my first version that others came up with only later.

Lifter parts

Lifter flying

For those who’ve never seen a lifter, it’s extremely simple. Think of it as a very leaky capacitor. One electrode is an aluminum foil skirt, in the shape of a triangle. Spaced apart from that around an inch or so away, usually using 1/6″ balsa wood sticks, is a very thin bare wire (think 30AWG) also shaped as a triangle. High voltage is applied between the foil skirt and the wire. The result is that a downward jet of air is created around and through the middle of the triangle and the lifter flies up off the table. But that is just the barest explanation of how it works. We must go deeper!

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