3-phase Jacob’s Ladder

April 15, 2011 by Mike Szczys 18 Comments

Two sparks are better than one, a sentiment that was never more blindingly illustrated than with this three-conductor Jacob’s Ladder. The build centers around three-phase power, which uses a trio of alternating current sources sharing the same frequency, but offset by 1/3 from one another. If we’re reading the schematic correctly, [Jimmy Proton] is using normal mains as a power source, then connecting three transformers and a capacitor to set up the different phases. Two of the transformers, which were pulled from microwave ovens, are wired in antiparallel, with their cores connected to each other. The third transform is connected in series on one leg of the circuit.

The video after the break starts with the satisfying hum of power, only to be outdone by the wild sparks that traverse the air gap between conductors of the ladder. After seeing the first demonstration we kind of expected something to start on fire but it looks like all is well. We’ll probably stick to a less complicated version of Jacob’s Ladder.

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Quick & Dirty USB Phone Charger

April 14, 2011 by Mike Nathan 33 Comments

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Hackaday forum member [Dan Fruzzetti] wrote in to share a simple, yet useful hack he built just the other day. He and his wife both have Evo 4G smartphones and they were pretty disappointed in the lack of portable charging solutions available.

Instead of buying something and modifying it to his needs, [Dan] decided to build a quick and dirty charger instead. His ghetto-mintyboost was built into a cheap project box he found at Radio Shack, which is stocked with a set of four D-cell batteries. The batteries were wired in series and connected to a pair of salvaged USB ports mounted on a small piece of protoboard.

Knowing that most portable devices get 5.7v from their chargers already, he was not worried about hooking his phones straight into the 6v battery pack he built. He says that the phones actually charge pretty quickly, and that he estimates he should be able to get about 50 charges out of the box before he needs to swap the batteries.

This is not a complex hack by any means. It is quick & dirty, solves an annoying problem, and it’s dead simple to build. That’s exactly why we like it.

Reversible Relay-based Motor Controller

April 14, 2011 by Mike Szczys 16 Comments

[Nothinglabs] built this motor controller as an alternative to using an H-bridge. They call it the RAT controller which stands for “Relay and Transistors”. You can see above that two Darlington transistors along with their base transistors allow logic signals to switch the relay on and off, driving the motor in one direction or the other based on the open or closed state of the relay. See it working in the video after the break.

It’s a nice little workaround with few parts, but because the relay is mechanical there will be a short lifespan when compared to solid-state motor controllers. That’s okay, because the motivation here was lack of parts on hand, rather than an increase in performance. It’s also worth mentioning that all of these parts can be purchased at your local Radio Shack when you don’t want to wait for component orders by mail. We certainly appreciate that it takes far few components than [David Cook’s] H-bridges. His designs are our favorite – we’ve used them in our own projects – but for quick and dirty you can’t beat five components and the short assembly time needed when using this type of dead-bug style soldering.

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Doorbell Hack Makes Coworkers Less Annoying

April 14, 2011 by Mike Nathan 6 Comments

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Hackaday reader [Sprite_tm] works in an office building that used to house several businesses, and as a remnant of the previous configuration, a doorbell sits in the hallway just outside his office. Several of his coworkers get a kick out of ringing the doorbell each time they enter the office. While not annoyed at the practice, he was getting tired of the same old “ding-dong” and decided to shake things up a bit.

He wanted to modify the doorbell to play random sounds when triggered, but he was pressed for time as it was March 31st, and he wanted to get it installed for April Fools’ Day. Without any real plan or bill of materials in mind, he pieced things together with whatever he happened to have sitting around.

He used a design borrowed from Elm-chan in order to play wav files from an SD card with an ATTiny85, and used an L293 H-Driver as an improvised sound amplifier. After sorting out some power-related problems, and configuring the circuit to be as stingy with its battery as he could, he declared the project complete. He originally aimed to deadbug everything on the metal sleeve of the SD card socket (which is awesome), but considering the size of the speaker and the battery he selected for the project, he ended up stuffing everything into a cardboard box.

We don’t care too much about how he packaged it, we just wanted to know what his co-workers thought of his doorbell augmentation. In the end, they loved it, but we imagine this doesn’t do anything to discourage any of them from hitting the doorbell multiple times a day.

Stick around to see a quick video of his doorbell hack in action.

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K’nex Whiteboard Plotter

April 13, 2011 by Mike Nathan 8 Comments

[Jerry] has been wanting to put together a whiteboard plotter for some time and just recently got around to building one.

The plotter draws pretty much about anything he can imagine on a white board measuring just shy of 2′ x 3′. The design first started off with a Basic Stamp board at the helm, which he sourced from another project he no longer had any use for. The Stamp worked for awhile, but eventually he ran into problems due to the board’s limited 128 bytes of program space. Needing a more robust micro controller, he switched to an Arduino mid-project, which he says runs the plotter far faster than the Stamp ever did.

The plotter uses a pair of stepper motors mounted on a horizontal platform situated above the whiteboard. Much like this large-format printer we featured earlier this week, the steppers vary the length of a pair of fishing lines, moving the pen precisely across the board. As you can see in the image above, [Jerry] has been able to create some pretty intricate patterns with his plotter, and we imagine they will only get better with more refinement.

Be sure to check out his site for more details on his build process as well as several additional samples of the plotter’s capabilities.

Building An Electric Kiln

April 13, 2011 by Mike Szczys 16 Comments

[EmcySquare] is delving into some hobby-blacksmithing by making his own knives. He needs a furnace to heat the metal, and after trying out a few different forge designs he decided to attempt an electric kiln build. The final project seen above is a box within a box. The outer shell is reclaimed using old computer cases and metal shelving brackets. Inside you’ll find a box made from fire brick, with stone-wool insulation to keep the heat where it’s supposed to be.

He cut the bricks to the right size to build the inner box, then added grooves on the inside edge witch will host the heat coils. This cutting was done with an angle grinder and [EmcySquare] notes that it kicks up an extraordinary amount of brick dust to make sure you’re wearing a respirator and goggles. Once the enclosure was ready he set out to fabricate the heat coils. Twelve meters of Kanthal A1 wire was used, shortened to a neat length by shaping coils around a 1 cm diameter wooden dowel. This prototype works but future improvements plan to add automatic temperature control through a thermocouple and a relay.

Dynamic DNS Updating – No PC Required

April 12, 2011 by Mike Nathan 30 Comments

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[Boris] from Open Electronics recently wrote us to share their latest creation. Like many of us, he uses DynDNS to keep his home network a FQDN’s reach away. While DynDNS is quite a convenient service, many people don’t like the idea of leaving their computer on all the time to keep the IP updated. That’s where the Arduino DDNS module comes into play.

Built using a standard ATMega328 with the Arduino bootloader installed, the module periodically checks to see if the user’s IP has changed, updating the DynDNS entry as needed. The Arduino talks to the network via a WIZnet Ethernet breakout board, contacting DynDNS’ servers to check and update the user’s IP over a series of standard HTTP requests.

We are aware that several router firmware packages such as DD-WRT have this functionality built-in, but this project makes for a nice alternative when those resources are not available.

As always, a bill of materials, PCB layouts, and Arduino Sketch code are all available for download over at the Open Electronics site.