3D Printing T-Shirt Designs

August 27, 2017 by Michael Uttmark 28 Comments

Usually, t-shirt designs are screen printed, but that’s so old school. You have to make the silkscreen and then rub paint all over – it’s clearly a technique meant for the past. Well, fear not, as [RCLifeOn] is here to bring us to the future with 3D Printed T-Shirt Designs.

[RCLifeOn] affixes t-shirts to his print build platform and boom: you’ve got 3D printed graphics. He started by using PLA which, while it looked great, wasn’t up to a tussle with a washing machine. However, he quickly moved on to NinjaFlex which fended much better in a wash cycle. While the NinjaFlex washed better, [RCLifeOn] did have some issues getting the NinjaFlex to adhere to the t-shirt. With a little persistence and some settings tweaking, he was able to come out ahead with a durable and aesthetically pleasing result.

Now, 3D printing isn’t going to replace screen printing, but it’s also not going to replace injection molding. What 3D printing lacks in speed and efficiency, it makes up in setup time & cost. In other words, if you need 50 t-shirts of the same design, screen printing is the way to go. But, if you need 50 shirts, each with a different design, you just might want to follow in [RCLifeOn’s] footsteps.

Anyways, we don’t have much on 3D printing t-shirts, but we do have other useful information on 3D printing slinkys and 3D printing project enclosures. And, if you’d rather do it the old-school way, we can show you how to silkscreen all the things.

3D Printing With Yarn And Silicone

December 24, 2016 by Elliot Williams 8 Comments

This one is apparently a few years old, but the idea looks so good that we’re left wondering whatever happened to it.

[Seyi Sosanya] made what amounts to a 3D printer, but one that prints in a unique way: wrapping yarn around pillars and then post-dipping them in a silicone glue. The result is a tough, flexible 3D mesh that’s lightweight and looks fairly resilient. We’re not at all sure what it’s good for, but watching the video about the project (embedded below) makes us want to try our hand at this sort of thing.

So what happened? Where did this project go? Is anyone else working on a glue-plus-fabric style printer? Is anyone doing this with carbon fiber and epoxy? We can also imagine that with the right adhesive this could be used less like a loom and more like a traditional FDM machine, although weaving the layers together may provide additional strength in what would be the Z direction, and for that you’d need the supports.

Continue reading “3D Printing With Yarn And Silicone” →

Collider Prints Hollow Shells, Fills Them

December 21, 2016 by Elliot Williams 20 Comments

3D printing is full of innovations made by small firms who’ve tweaked the same basic ideas just a little bit, but come up with radically different outcomes. Collider, a small startup based in Chattanooga TN, is producing a DLP resin printer that prints hollow molds and then fills them.

That’s really all there is to it. The Orchid machine prints a thin shell using a photocuring resin, and uses this shell as the mold for various two-part thermoset materials: think epoxies, urethanes, and silicones. The part cures and the shell is dissolved away, leaving a solid molded part with the material properties that you chose.

This is a great idea for a couple of reasons. DLP-based resin printers can have very fine features, but they’re slow as dirt when a lot of surface area needs to be cured. By making thin-walled molds, this stage can go faster. The types of UV-curing resins out there for use in resin printers is limited by the need to photo-cure, while the spectrum of two-part plastic materials is much broader. Finally, resin printers are great for printing single topologically-simple objects, and molds are essentially just vases.

Continue reading “Collider Prints Hollow Shells, Fills Them” →

The 3D-Printed Mutoscope You’ve Always Wanted

December 10, 2016 by Elliot Williams 10 Comments

[John] got his hands on a 3D printer, and did what any hacker with a new toy would, printed himself a Mutoscope. (A what?) A Mutoscope is an early flip-book based motion picture machine, and in this case it displays 24 frames from “A Clockwork Orange”. [John]’s 3D-printed machine is, not coincidentally we assume, printed in orange plastic.

The model for the frame is up on Thingiverse, but there’s not all that much to it, honestly. It’s a frame and a few wheels that hold some skewers in place. The rest of the work is making the flaps.

But getting to the end product wasn’t a straight walk. [John] describes all of the starts and stops in his blog, aptly named “Fail Try Again”. We like seeing the whole process rather than just the final, seventh, iteration of the device.

Where to take this project next? We want to see a design with a mounting bracket for a cheap stepper motor built in. We’ve always wanted our own custom signage, and there’s nothing cooler than the flap-flap-flap noise that flip book pages make when being switched. We must not be alone in thinking so, because we’ve seen two beautiful DIY builds in the last two years: this one done in multiples for advertising purposes and this one done just for the lulz. [John]’s project is a lot simpler, and thus a lot more accessible. We hope it inspires a few of you to make your own.

Direct To Object 3D Printing

November 16, 2016 by Will Sweatman 17 Comments

As the patents for fused-filament 3D printers began to expire back in 2013, hackers and makers across the globe started making 3D objects in their garages, workshops and hackerspaces. Entire industries and businesses have sprung up from the desktop 3D printing revolution, and ushered in a new era for the do-it-yourself community. Over the past couple of years, hackers have been pushing the limits of the technology by working with ever more exotic filament materials and exploring novel and innovative ways to make multi-colored 3D prints. One of the areas lagging behind the revolution, however, is finishing the 3D print into a final product. We’d be willing to bet a four meter reel of 5 V three-and-a-half amp NeoPixels that there are just as many artists and craftsman using 3D printers as there are traditional hackers and makers. These brave souls are currently forced to use the caveman technique of paint-and-brush in order to apply color to their print. We at Hackaday hereby declare this unacceptable.

Continue reading “Direct To Object 3D Printing” →

LVL1 Hackerspace Builds A DOOMcano

September 18, 2016 by Elliot Williams 6 Comments

When you need a DOOMcano, there’s no real substitute. And they’re not just selling these things on the street-corner. Nope, friend, you’ve got to get the hackerspace together and build your own.

For a fundraiser, and we suspect for the fun of it, the folks at LVL1 in Louisville, KY built a metal case with four (4!) flame-thrower jets. The idea is that you donate, and they’ll burn stuff for you.

Or you could build your own, following their detailed build log. LVL1 earns clever points for the use of 3D printer nozzles as gas jets, and for the laser-cut boxes that hold spray-cans of combustible fluid with servos to depress the buttons. It’s Rube-Goldbergy, but it works. Battery-powered grill igniters provide the spark, and an Arduino provides the control.

If you need more fire-breathing madness, check out this duck decoy (naturally) or this RC flamethrower turret build for further inspiration. And be safe!

3D Printing Metal In Mid Air

May 24, 2016 by Bob Baddeley 41 Comments

Published only 3 days before our article on how it is high time for direct metal 3D printers, the folks at Harvard have mastered 3D metal printing in midair with no support (as well as time travel apparently). Because it hardens so quickly, support isn’t necessary, and curves, sharp angles, and sophisticated shapes are possible.

The material is silver nanoparticles extruded out of a nozzle, and shortly after leaving it is blasted with a carefully programmed laser that solidifies the material. The trick is that the laser can’t focus on the tip of the nozzle or else heat transfer would solidify the ink inside the nozzle and clog it. In the video you can see the flash from the laser following slightly behind. The extrusion diameter is thinner than a hair, so don’t expect to be building large structures with this yet.

If you want big metal 3D printing, you should probably stick to the welders attached to robotic arms.

Continue reading “3D Printing Metal In Mid Air” →