weaving

14 Articles

3D-Printed Woven Coasters Save Tabletops In Style

August 20, 2023 by 6 Comments

When regular people think of 3D printing, they likely imagine semi-newfangled objects like twisty vases and useless trinkets. But there is so much more to 3D printing, as [andrei.erdei]’s printed, woven coasters demonstrate.

The design is based on the stake and strand basket weaving technique, which uses rigid strips called stakes in one direction and thinner strips called strands in the other. Since the flexibility of PLA is questionable, [andrei] printed the stakes already bent in a square wave pattern that accommodates the strands fairly easily. To tie the coasters together and make them look more polished and commercial, [andrei] designed a holder as well.

The awesome thing about this technique is that you can do so much with it, like varying the stakes’ widths or making them diagonal instead of square. [andrei] designed these in Tinkercad using Codeblocks; of course, they are open source. Be sure to check out the assembly video after the break.

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An Open-Source 4-Shaft Portable Loom

May 14, 2023 by 18 Comments

Part of writing for Hackaday involves doing the rounds of our community’s events in search of amazing projects for your delectation. This weekend it was a trip to Maker Faire Delft, thanks to the wonders of the European Interail scheme. Once on the site, [Aslı Aydın Aksan]’s 4-shaft weaving loom immediately caught our eye. This is an open-source portable folding loom design. In weaving terms, shafts are sliding vertical frames. As the name implies, this loom has four, which allow different sets of warp threads to be brought to the surface of the weave at different times. This feature makes it capable of weaving complex patterns in the fabric and thus makes it a very interesting project indeed.

The frame of the loom is laser-cut ply, cunningly designed such that when not in use it can be folded into a compact unit. The attachments are all 3D-printed PLA in the prototypes, the comb is laser-cut acrylic, and the heddles are 3D printed in a flexible material. These last components conceal a further trick, they’re designed to be extra-easy to move between shafts on the fly, allowing even more complex patterns to be created.

All in all this is one of those special projects that comes out of the blue and raises the bar on all in its class. If there’s another 4-shaft loom this accessible, we’ve yet to hear of it.

It’s not the first loom we’ve covered, however, this one wasn’t nearly as accomplished.

3D-Printed Power Loom Shows How Complex Weaving Really Is

June 7, 2022 by 35 Comments

The seemingly humble flying-shuttle loom, originally built to make the weaving of wide cloth faster and easier, stood at the threshold between the largely handcrafted world of the past and the automated world that followed. And judging by how much work went into this miniature 3D-printed power loom, not to mention how fussy it is, it’s a wonder that we’re not all still wearing homespun cloth.

Dealing with the warp and the weft of it all isn’t easy, as [Fraens] discovered with this build. The main idea with weaving is to raise alternate warp threads, which run with the length of the fabric, to create a virtual space, called the shed, through which a shuttle carrying the weft thread is passed. The weft thread is then pressed in place by a comb-like device called the reed, the heddles carrying the warp threads shift position, and the process is repeated.

[Fraens]’ version of the flying-shuttle loom is built mostly from 3D-printed parts, with a smattering of aluminum and acrylic. There are levers, shafts, and cams galore, not to mention the gears and sprockets that drive the mechanism via a 12-volt gear motor. The mechanism that moves the shuttle back and forth in the shed is particularly interesting; it uses cams to release the tension stored in elastic bands to flick the shuttle left and right. Shuttle timing is critical, as a few of the fails later in the video show. [Fraens] had to play with cam shape and lever arm length to get the timing right, not to mention having to resort to a chain drive to get enough torque to move the shuttle.

We’ve seen power looms before, but mainly those that operate at a somewhat more stately pace than this one. Hats off to [Fraens] for showing the true complexity involved in automating weaving.

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A Rope Maker You Can 3D Print At Home

February 24, 2020 by 11 Comments

Ropes are one of those things that, while possible to make by hand, having a little mechanical help goes a long way in their manufacture. [b33ma247] wanted just such a rig, so set about building one from scratch.

It’s a simple device, but one that makes the task much easier. A series of gears are printed, which assemble on to a frame to form the winding mechanism that weaves the rope. There’s also a slide, a rope separator, and a weight carriage to ensure proper tension is kept on the string during the weaving process. The mechanism is driven by a power drill, though this could be easily replaced with a hand crank if full manual operation was desired.

It’s a project which shows if you have a 3D printer, you can make a lot of other useful tools for your workshop too. We see similar approaches taken when it comes time to wind coils, too. Video after the break.

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Open Source Computer Controlled Loom Weaves Pikachu For You

June 18, 2019 by 17 Comments

The origin story of software takes us back past punch card computers and Babbage’s Difference Engine to a French weaver called Joseph Marie Jacquard. Jacquard created a way to automate mechanical looms, giving weavers the ability to change a loom’s pattern by simply switching punch cards. This invention not only made it possible to produce detailed fabrics in a vastly simplified way, it was an extremely important conceptual step in the development of computer programming, influencing Babbage’s development of the Analytical Engine amongst many other things.

So, when [Kurt] saw his son’s enthusiasm for weaving on a simple loom, he started thinking about how he could pay homage to the roots of software by designing and building an open source computer controlled loom. He knew this was going to be difficult: looms are complex machines with hundreds of small parts. [Kurt] wrestled with wonky carriage movements, cam jams, hook size disasters and plenty of magic smoke from motor control boards. After a year and a half of loom hacking he succeeded in making a 60 thread computer controlled loom, driven by an iPhone app using Bluetooth.

As well as writing up the story of this build on his blog, linked above, [Kurt] has also has made all of his design files, PCB layouts, firmware and code available on GitLab.

We’ve featured a few weaving hacks over the years, including this cheap, simple 3D printable loom and a Jacquard inspired bitmap display.

Fun, informative build video after the cut.

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The E-Waste Apocalypse Looms

September 2, 2018 by 13 Comments

What does post-apocalyptic technology look like? Well, that kind of depends on the apocalypse. Regardless of the cause, we’ll need to be clever and resourceful and re-learn ancient crafts like weaving and pottery-making. After all, the only real apocalyptic constants are the needs of the survivors. Humans need clothing and other textiles. Fortunately, weaving doesn’t require electricity—just simple mechanics, patience, and craftsmanship.

If it turns out the apocalypse is scheduled for tomorrow, we’ll have piles and piles of e-waste as fodder for new-old looms. This adorable loom is a mashup of old and new technologies that [Kati Hyyppä] built at an artist residency in Latvia, a country with a rich historical tapestry of textile-making. It combines a cheerful orange telephone with an old cassette player and some telescoping rods from a radio antenna. [Kati] reused the phone’s hang-up switch to trigger tunes from a deconstructed toddler toy every time the receiver is lifted. Check it out after the beep break.

And yeah, you’re right, it does use batteries. But the looming part doesn’t require power, only the music. In case of apocalypse, just scrounge up a solar panel.

If you’d rather be prepared to have to make your own clothes someday, print this loom beforehand.

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Poetry Is The Fruit Of This Loom

June 14, 2018 by 14 Comments

We’d wager that most people reading these words have never used a loom before. Nor have most of you churned butter, or ridden in a horse-drawn wagon. Despite these things being state of the art technology at one point, today the average person is only dimly aware of their existence. In the developed world, life has moved on. We don’t make our own clothes or grow our own crops. We consume, but the where and how of production has become nebulous to us.

[David Heisserer] and his wife [Danielle Everine], believe this modern separation between consumption and production is a mistake. How can we appreciate where our clothing comes from, much less the people who make it, without understanding the domestic labor that was once required to produce even a simple garment? In an effort to educate the public on textile production in a fun and meaningful way, they’ve created a poetry printing loom called Meme Weaver.

The Meme Weaver will be cranking out words of woolen wisdom at the Northern Spark Festival taking place June 15th and 16th in downtown Minneapolis. If any Hackaday readers in the area get a chance to check out the machine, we’d love to hear about it in the comments. Take photos! Just don’t blame us if you have a sudden urge to make all of your clothing afterwards.
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