3D Printing Metal In Mid Air

Published only 3 days before our article on how it is high time for direct metal 3D printers, the folks at Harvard have mastered 3D metal printing in midair with no support (as well as time travel apparently). Because it hardens so quickly, support isn’t necessary, and curves, sharp angles, and sophisticated shapes are possible.

The material is silver nanoparticles extruded out of a nozzle, and shortly after leaving it is blasted with a carefully programmed laser that solidifies the material. The trick is that the laser can’t focus on the tip of the nozzle or else heat transfer would solidify the ink inside the nozzle and clog it. In the video you can see the flash from the laser following slightly behind. The extrusion diameter is thinner than a hair, so don’t expect to be building large structures with this yet.

If you want big metal 3D printing, you should probably stick to the welders attached to robotic arms.

Continue reading “3D Printing Metal In Mid Air”

Hack Your Rib Cage With Titanium 3D Printing

A Spanish hospital recently replaced a significant amount of a man’s rib cage and sternum with a titanium replacement. Putting titanium inside people’s chests is nothing new, but what made this different was the implant was 3D printed to match his existing bone structure.

An Australian company, Anatomics, created the 3D print from high-resolution CT scans of the patient. They used a printer provided by an Australian Government corporate entity, CSIRO, that helps bring technology to Australian companies.

Biomedical printing has been in the news quite a bit lately and we’ve covered CT scan to 3D model conversions more than once. Is this the dawn of the age of the cyborg? Maybe it’s really mid morning. Many people walk around with pacemakers, Vagus nerve stimulators, and plenty of more conventional titanium hardware in them now.

While the ethics of replacing a cancer patient’s rib cage is pretty clear, the real issue will be when people want enhancements just for the sake of it (think of the controversy surrounding runners with prosthetic legs, for example). It might seem far-fetched, but as replacements become better than originals, some people will want to opt for replacements for perfectly good body parts.

Continue reading “Hack Your Rib Cage With Titanium 3D Printing”

6-Axis Robot Arm 3D Prints A Metal Bridge

Do you remember the MX3D metal printing robot? It’s now capable of 3D printing a metal bridge. Here’s the news release, but it’s in Dutch (translated).

Over one year ago we covered the beginning of the MX3D project, which was a rather ambitious foray into 3D printing in metal with a industrial six-axis ABB robot arm. They had previously done a version using resin (MX3D Resin Printer), but then upgraded the system to use a heavy duty welding machine to deposit various metals.

One year later, they’ve tuned it even more. To show it off they printed a free form standing bridge that people can actually walk across.

Continue reading “6-Axis Robot Arm 3D Prints A Metal Bridge”