Ask Hackaday: Are You Wearing 3D Printed Shoes?

We love 3D printing. We’ll print brackets, brackets for brackets, and brackets to hold other brackets in place. Perhaps even a guilty-pleasure Benchy. But 3D printed shoes? That’s where we start to have questions.

Every few months, someone announces a new line of 3D-printed footwear. Do you really want your next pair of sneakers to come out of a nozzle? Most of the shoes are either limited editions or fail to become very popular.

First World Problem

You might be thinking, “Really? Is this a problem that 3D printing is uniquely situated to solve?” You might assume that this is just some funny designs on some of the 3D model download sites. But no. Adidas, Nike, and Puma have shoes that are at least partially 3D printed. We have to ask why.

We are pretty happy with our shoes just the way that they are. But we will admit, if you insist on getting a perfect fitting shoe, maybe having a scan of your foot and a custom or semi-custom shoe printed is a good idea. Zellerfield lets you scan your feet with your phone, for example. [Stefan] at CNC Kitchen had a look at those in a recent video. The company is also in many partnerships, so when you hear that Hugo Boss, Mallet London, and Sean Watherspoon have a 3D-printed shoe, it might actually be their design from Zellerfield.

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A Look At 3D Printed Shoes: Hybrid, Fully Printed And Plain Weird

In the eternal quest to find more things to do with 3D printers, shoes have been in the spotlight for a while now. But how practical is additive manufacturing in this field really?

Adidas Ultra 4D running shoes with 3D printed midsole.
Adidas Ultra 4D running shoes with 3D printed midsole.

This is where [Joel Telling] of the 3D Printing Nerd YouTube channel puts in his two cents, with a look at a range of commercial and hobbyist ideas and products. Naturally, the first thing that likely comes to mind at the words ‘3D printed shoes’ is something akin to the plastic version of wooden clogs, or a more plastic-y version of the closed-cell resin of Crocs.

First on the list are the white & spiky Kaiju Gojira shoes from Fused Footwear, printed from TPE filament to order. TPE is softer to the touch and more flexible than TPU, but less durable. In contrast the Adidas Ultra 4D running shoes (from their 4D range) are a hybrid solution, with a standard rubber outsole, 3D printed midsole with complex structures and mostly fabric top part. Effectively a Nike Air in initial impression, perhaps.

Meanwhile ‘3D printed’ shoes ordered off Chinese store Shein turned out to be not 3D printed at all, while [Joel] seems to be really into fully 3D printed shoes from Zellerfeld, who appear to be using TPU. While it’s hard to argue about taste, the Adidas shoes might appeal to most people. Especially since they’d likely let your feet breathe much better, a fact appreciated not only by yourself, but also family members, roommates and significant others. So which of these (partially) 3D printed shoes would you pick, or do you have some other favorite?

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