3d printer

558 Articles

3D Printed Circuit Boards Using Conductive Ink

May 22, 2012 by 13 Comments

The thought of using a 3D printer to fabricate PCBs is tantalizing and the good news is that it’s a reality. This project shows that it’s possible to use a special printer head to apply traces to an extruded substrate.

This is similar to the point-to-point 3D printer circuits with one big upgrade. Now the traces can be printed directly onto the ABS using conductive ink. The process starts with the design files, which are used to model a substrate that has a trench for each trace. A Makerbot then prints out this model. Once complete, the ABS extruder head is swapped for a special ink head. Each trace is then filled with the conductive fluid, which is kept in place by the trench walls until it can dry. We think this improves on the trace printing techniques we’ve seen before because it doesn’t require your printer heat to use molten metals.

The circuit above uses printed traces for the high and low side of an LED circuit. It’s a bit rough at the edges, but it shows a lot of promise. Don’t miss the demo video embedded after the jump.

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Win $40,000 For Squirting Plastic Out Of A Nozzle

May 22, 2012 by 47 Comments

3D printers such as the RepRap and Makerbot turn spools of plastic filament into just about any object imaginable. There’s a problem though: this filament costs about $40 a kilogram, and raw plastic pellets cost about 1/10th of that. Obviously, there’s a lot of room for improvement. The folks at Inventables are throwing $40,000 at the problem in a contest to build a machine that takes plastic pellets and turns it into usable plastic filament.

The object is simple: build a device that takes ABS or PLA pellets and turns them into a 1.75mm filament. The machine has to cost less than $250, be able to add colorant to the plastic, and be usable in a 3D printer. The winner gets $40,000, a laser cutter, a 3D printer, and a CNC milling machine courtesy of Inventables. Sign up on the official contest website and don’t be shy about sending your progress into the Hackaday tip line

If you’d like to get started, here’s a great page that goes over the basics of plastic extrusion, and a few attempts (1, 2) from [Adrian Bowyer] and [Forrest Higgs] that show exactly how hard this is. There’s also the Filabot that had a successful Kickstarter, but there’s apparently been no (or very limited) progress in the four months since the Kickstarter. I’ve even given this idea a go, but am currently stuck at manufacturing a proper auger. To put this in perspective, this is the moonshot of the current crop of 3D printers; a simple device to lower the barrier of entry to 3D printing is desperately needed, and we’ve got to give props to the Inventables crew for putting this contest together.

Hackaday Links: May 21, 2012

May 21, 2012 by 12 Comments

Turning anything into a touch sensor

Makey Makey is a small board with a USB plug and bunch of contact points for alligator clips. Plug the Makey into your computer and attach just about anything to the contacts, and you can make anything into a video game controller, a keyboard, a piano, or pretty much anything you can imagine. If [Sprite_tm] copied it, you know it has to be cool.

RepRaps will finally cost a million dollars

The Pentagon is throwing money at 3D printers. It’s “only” $60 Million the DoD is putting into 3d printer research, but hopefully our most brilliant researchers will help refine some of the ‘unsolved problems’ – like metal and circuit printing – the 3D printer community is facing.

Getting started with FPGAs

[Tim] found a neat little $40 FPGA board aimed right at the hobby hacker. The good news: It’s compatible with Arduino shields, and it’s very cheap. The bad news: it only has 1280 logic cells, so you probably won’t be emulating CPUs on this thing. If anyone has a teardown / project with this board, send it in.

Improving a Bluetooth dongle with a bit of wire

Unsurprisingly, the extremely cheap Bluetooth dongle [Mike] bought on eBay didn’t have great reception or range. No problem, because you can just replace the internal antenna with a piece of wire cut to length. Now bluetooth devices are recognized instantly, and there are no Bluetooth ‘dead spots’ around [Mike]’s computer.

Come to France, make stuff

The Toulouse Hackerspace is having a little shindig this coming weekend (May 25-27) featuring a conference, workshop, concerts and performances. If you’re in the area, drop on by,

Printing Circuitry On A RepRap

May 18, 2012 by 20 Comments

Over on the RepRap blog, [Rhys] has been experimenting with molten metal to build circuits with the RepRap.

Last June, [Rhys] found a neat alloy made of Tin, Bismuth, and a little bit of Indium that melts at around 130° C, and has just the right properties to be extruded with a standard RepRap setup. The results were encouraging, but the molten metal quickly dissolved the brass and aluminum nozzles [Rhys] was pushing liquid metal through.

The solution to this problem was solved by anodizing the heck out of a RepRap nozzle to make a hard, protective oxide layer. Already [Rhys] has logged hundreds of hours squirting molten metal out of his RepRap with no signs of any damage to the nozzle.

Since [Rhys] figured out how to print in metal, he whipped up an extremely minimal Sanguino board. You can see this RepRapped PCB running a LED blink program after the break. Now to work on the RepRap pick and place…

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Hackaday Links: May 11, 2012

May 11, 2012 by 1 Comment

Three days of work in 5 minutes

[Celso] bought himself a Ultimaker kit and put together a time-lapse video of him putting it together. There’s a lot of work that goes into these machines, but being able to print a nearly perfect cube on the first run is nearly magical.

How about a CNC mill, too?

The folks over at Inventables have put together a tiny CNC mill kit designed from the fruitful mind of [Edward Ford]. The Shapeoko mill is designed around the Makerslide linear bearing system, so you’re getting a lot of precision very easily. Here’s some more info on the Shapeoko

Update the firmware on your RasPi

[Hexxeh] has been playing around with the Linux images for his Raspberry Pi, so he needs to reinstall the firmware on an image quite a lot. He wrote a tool to automate this task, but it should be useful for RasPi users that want to keep kernel and firmware up to date. You can get the rpi-updater at [Hexxeh]’s GitHub.

Your robotic barista is still always on the phone

Zipwhip is a company that provides a bridge from your phone to your computer so text messages can be displayed on your desktop. To show off their tech, they created a text enabled espresso machine. Everything on this robotic barista is automatic: the cups are grabbed from a warming tray with a servo arm, coffee is automatically brewed, and the last three digits of your cell phone number are printed on the foam to identify each cuppa. Check out the video; action starts at 1:30.

Awesome reading material

If you’re looking for something to read on that fancy tablet computer of yours, here’s every issue of New Scientist from 1956 to 1985. The early 60s issues say fusion power plants are about 50 years away, so we should be just fine in a couple of years.

And So The Deluge Of Resin-based 3D Printers Begins

May 10, 2012 by 71 Comments

It looks like 2012 is shaping up to be the year of the resin-based 3D printer. The latest comes from [Michael Joyce] and is called the B9Creator.  Like other resin printers, [Michael] used a DLP projector to cure the print one layer at a time. The layer height is on the order of 100 microns – crazy for a kit-based printer.

There is a  Kickstarter for the B9Creator where kits are available for $2400 USD. Everything is included in this kit, including the DLP projector and a kilogram of resin. $2400 is much more expensive than even the fanciest melted-plastic 3D printer such as a Makerbot or RepRap, but that’s the price you pay for high-quality prints.

Of course this project comes a month after an earlier, similar, and shadier project called the Veloso 3D printer. The B9Creator promises to be open source once all the Kickstarter machines are shipped out, and [Michael] is very open about his designs and his resin formula – an admirable quality in a maker.

You can check out a load of videos of the B9Creater we found after the break.

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Hackaday Links May 9th 2012

May 9, 2012 by 18 Comments

Homecut – CNC Cutting Directory

homecut

So you have a CNC machine that you use as a hobby, but would like to do some actual work on the side? Or maybe you have an idea you’d like made. Homecut is a map directory where you can maybe hook up with the right person.

The Curta Mechanical Calculator

curta calculator

As [leehart] mentioned in our comments section, the Curta mechanical calculator is a truly ingenious piece of engineering. A quick Google search should find all kinds of information on it, but this article could be a good place to start for some mechanical hacking inspiration!

Luxman Amplifier DAC Upgrade

nand-dac

[R. Barrios] wasn’t happy with using the sound card for his HTPC setup, so decided to add a DAC module onto his reciever. The resulting audio quality was very good, and the build came out quite clean.  Check it out if you’re thinking of a hack-upgrade to your stereo equipment.

3D Printable Tilt-Shift Adapter

tilt-shift-lens

A tilt-shift lens a neat piece of equipment that is used to make a large scene look like they were miniatures. It’s a cool effect, but professional lenses to do this can cost thousands of dollars. This Instructable tells you how to go about printing your own. For more info on the technique itself, check out this Wikipedia article.

New 3D Printer on the Block

3d-printer

If you would like to take the plunge into 3D printing, but are looking for somewhere to get a parts kit, the [ORD Bot Hadron 3D Printer] may be worth a look.  The build quality looks great, and the price for the mechanical components is quite reasonable at $399. You’ll need to provide the electronics and extruder. Thanks [comptechgeek]!