acrylic

139 Articles

RepRap Acrylic Extrusion Using Hotbed

January 5, 2010 by 16 Comments

[Nophead] started the year off by successfully extruding acrylic using a RepRap machine. The problem when working with this material is that when the hot ooze hits the cold air the printed material tends to warp, badly. [Nophead] raised the ambient air temperature around the part being extruded by replacing the bed of the RepRap machine with a heated aluminum plate.

We took at look at his build details for the hotbed. The plate itself is aluminum that he had milled by a machinist friend of his. It looks like the heat is produced by a network of power resistors bolted and soldered to the bottom of the plate. The original idea was to produce a controllable SMT soldering platform. Unfortunately this heating method doesn’t have the power needed to raise the temp quickly but that failure turned out to be a RepRap success.

Edge-lit Holiday Cards

December 10, 2008 by 8 Comments

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Got 30 minutes for a holiday project and don’t want to get wrangled into some sort of decoupage disaster? Evil Mad Scientist Laboratories can show you just how easy it is to do edge lighting effects. Pictured above are three holiday cards constructed using scored plastic. You can use many different types of clear plastic for this, not just acrylic. The lighting is just an LED on a coincell. Black tape is used to prevent light leaking from the edges. The red and green version above is two stacked layers. This looks like something fun to scale up for a larger project or just to kill some time.

Acrylic Tumbler Lock

December 9, 2008 by 21 Comments

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Sometimes describing how a lock actually works can be the hardest part of teaching someone about lockpicking. [Mike Gee] has designed an acrylic lock that may just be the ticket for these situations. All of the pieces are cut from clear acrylic. As you insert the key, you can see it raise the four pins up to the shear line. He says that it will definitely take some tweaking as you assemble it to get it to function smoothly. Embedded below is a video of the lock in use. You can find plans on Thingiverse.

Continue reading “Acrylic Tumbler Lock” →

Simple Servo Bot Plans

November 22, 2008 by 6 Comments

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oomlout has posted some interesting plans for a simple robot. It’s based around an Arduino and is a platform similar to the Parallax Boe-Bot. The Arduino sends PWM signals to continuos rotation servos that drive the two main wheels. All of the structural components are laser cut from acrylic with slots to hold standard hex nuts. It’s an interesting technique, but the design has a lot of potential for improvement. Right now it uses two different power supplies and a breadboard for simple connections. From the video below, you can see that the balance could be improved as well. Continue reading “Simple Servo Bot Plans” →

Lasercut RepRap Kit

October 19, 2008 by 19 Comments

The RepRap is a self-copying 3D printer. The project has published plans for creating a lasercut acrylic version of the device. They call it a RepStrap since once assembled it could produce printed plastic versions of the machine components, bootstrapping true RepRaps. The plans are available for Ponoko an on-demand product service, and it would cost ~$380 if you used their service. The plans are free, so you could get them manufactured by other means. [vik] is still putting together the assembly instructions. He hopes to have an all inclusive electronics kit at some point too. This is another great step towards putting desktop manufacturing within reach of everyone.